(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa001.jpg)
Your basic tools to start your own reel repair.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa2.jpg)
Grab a schematic and lets get started.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa003.jpg)
Remove push button shield #91.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa044.jpg)
Remove slide plate & spring #93 & #94.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa043.jpg)
Remove push low button shaft #702 & handle assembly #703.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa006.jpg)
Remove lever hub cover #315.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa007.jpg)
Remove lever quadrant #728.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa008.jpg)
Take note of lock washers. Previous 130's had NO lock washers.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa009.jpg)
Also take note of O-ring on side plates under harness lug #717.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa037.jpg)
Remove spool assembly #713.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa011.jpg)
Remove left side plate #736.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa022.jpg)
Note: spool bearings, they look lubed, but like all my reels I'm going to repack all bearings with yamalube.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa021.jpg)
Remove pinion gears, cross pin #36C, preload spring #40, & preload washer #41C.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa024.jpg)
Remove cooling shield #566.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa032.jpg)
Remove pressure plate #325 & drag washer #324.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa025.jpg)
Remove drag plate #734. Lightly lube behind plate w/ Cal's or shimano drag grease.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa028.jpg)
Coat drag washer w/ Cal's or shimano drag grease & wipe off excess & reinstall.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa031.jpg)
Replace 2 shims under anti-reverse ratchet #299/
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa034.jpg)
Ratchet assembly
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa026.jpg)
Note: SHD (Shimano Hydrothermal Drag mechanism) Must not be disassembled.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa027.jpg)
Install alert ratchet, add a drop of locktite to prevent screws from coming loose.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa035.jpg)
Install 8 preload springs #40 & preload washer #40C. Stock configuration (( )) (( )) |
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa023.jpg)
Lightly coat ratchet assembly & spool.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa020.jpg)
Install pinion gears #287 & #335
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa036.jpg)
Completed spool assembly.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa012.jpg)
Note: shoe not removable.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa013.jpg)
Completed one piece frame #735.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa015.jpg)
Grease all screw holes & replace left side plate #736
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa016.jpg)
Frame & left side plate installed. Grease frame to prevent salt intrusion.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa010.jpg)
Install the spool assembly.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa017.jpg)
Clean & lube drive gear A #282 & drive gear B #283.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa018.jpg)
Completed gear assembly ready to install on right side plate.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa019.jpg)
Completed right side plate, add one drop corrosion X to alert plunger.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa038.jpg)
Install strike alert lever #319.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa040.jpg)
Install drag control lever #729.
(http://i771.photobucket.com/albums/xx358/r_willis62/Shimano%2080W/shimanotl80wa041.jpg)
Install lever quadrant & hub cover.
-Note: These reels were serviced new out of the box. These are great reels with a few small pieces here & there. Like previous reels I've done, a little more grease would be nice, since we use them for trolling & NOT casting. For piece of mind, I coat all parts with grease to prevent intrusion & corrosion. These reels should last the user a life time. Like Alan says, "Drag grease is a must."
Aloha, Kamu.
Kamu, your getting pretty good at these, keep 'em coming (http://img.photobucket.com/albums/v225/Rooster5101/funny%20stuff/lp1200-smiley.gif)
thank you roger i did 2 130st's today and forgot to take pics. will be doing some penn 70's not sure what model yet, then some penn 130 vzx's if theres an interest. alan is great he welcomed me to post them. if i diddnt know better id say he is from hawaii . so much aloha i really thought he was from here. thanks again sensei aloha
kamu
Keep 'em coming, I heard that Penn is coming out with a 12 VSX. That's the one I'm interested in.....
thanks a million! http://alantani.com/index.php?topic=835.0