Reel Repair by Alan Tani

Conventional and Bait Casting Reel Rebuild Tutorials and Questions => Penn 99/Jigmaster/SurfMaster/Squidder Tutorials and Questions => Topic started by: Delcampo on June 12, 2011, 05:19:06 PM

Title: Penn 506 Freespool Shift Question
Post by: Delcampo on June 12, 2011, 05:19:06 PM
Hello,
I recently recently rebuilt a 506 Jigmaster with new drags, stainless steel gear sleeve/yoke and Tiburon frame and spool.  Everything works great except when I try to shift into freespool.  The lever hangs up about halfway, and with a little coaxing I can get it into freespool. I've noticed the same thing in the past with other Penn reels.  Any thoughts would be appreciated.
Thanks, Greg
Title: Re: Penn 506 Freespool Shift Question
Post by: Alto Mare on June 13, 2011, 02:07:19 AM
Hello Greg, just for a test could you put back the original yoke and keeping everything else as you have now? Let me know if that lever shifts better.
Title: Re: Penn 506 Freespool Shift Question
Post by: Delcampo on June 13, 2011, 03:19:40 AM
I'll give a try.  Thanks
Title: Re: Penn 506 Freespool Shift Question
Post by: Bryan Young on June 13, 2011, 05:14:33 AM
Try checking the yoke and the eccentric jack for any sharp edges.  Usually it's something that file could round off.  The other thing could be the spool shaft is sticking to the pinion gear.  This is the least likely but I've seen it on a few reels.
Title: Re: Penn 506 Freespool Shift Question
Post by: Alto Mare on June 13, 2011, 12:06:12 PM
There are a few possibilities, the yoke, jack, spool shaft, pinion, cluch springs and eccentric spring. Lets try one thing at a time so you can pinpoint the problem.
Title: Re: Penn 506 Freespool Shift Question
Post by: alantani on June 13, 2011, 05:53:28 PM
sometimes the eccentric spring pokes up too high and catches on the jack.  it grinds down quick and easy. 
Title: Re: Penn 506 Freespool Shift Question
Post by: Alto Mare on June 13, 2011, 06:36:06 PM
What are you doing answering our questions....you're on vacation! ;D ;D ;D
Title: Re: Penn 506 Freespool Shift Question
Post by: Bryan Young on June 14, 2011, 01:48:26 AM
Sal, if you haven't learned already, fishing reels brings him peace of mind.
Title: Re: Penn 506 Freespool Shift Question
Post by: Norcal Pescador on June 14, 2011, 01:55:57 AM
Quote from: Bryan Young on June 14, 2011, 01:48:26 AM
Sal, if you haven't learned already, fishing reels brings him peace of mind.
Good one, Bryan! ;D ;D
Title: Re: Penn 506 Freespool Shift Question
Post by: Bryan Young on June 14, 2011, 02:12:34 AM
And after reading his day 1 report of his vacation, his girls are probably shopping, so...  he's checking up on me...  ;D
Title: Re: Penn 506 Freespool Shift Question
Post by: Delcampo on June 14, 2011, 02:59:50 AM
Thank you for all the input.  I think I have some work to do.  You know for the money I spent rebuilding this old reel, I could have bought a newer model.  But I probably would have taken that one apart as well.  I can't help myself.
Greg
Title: Re: Penn 506 Freespool Shift Question
Post by: Alto Mare on June 14, 2011, 03:29:31 AM
Don't feel too bad about that reel.  You mentioned that you could have bought a newer model  for the money that you spent, don't compare that reel with the newer models ( there is none ). I'm sure that what you're dealing with on that reel is only a minor issue, hang in there!
Title: Re: Penn 506 Freespool Shift Question
Post by: Delcampo on June 20, 2011, 03:11:48 AM
The problem was the eccentric spring tang was too long, just as Alan had diagnosed.  It was interfering with the movement of the eccentric jack.  I adjusted it with my handy-dandy dental handpiece and voila the interference is gone.  I also adjusted the sharp edges on the yoke as well.  Yesterday I caught a 20 lb yellowtail with it on the Aztec out of Seaforth.  Thanks again for all the input; it was greatly appreciated.  Greg 
Title: Re: Penn 506 Freespool Shift Question
Post by: alantani on June 23, 2011, 04:17:13 PM
glad it worked.  it was either that or the yoke was hanging up on the eccentric jack.  this happens as well, but it is not as common.