Reel Repair by Alan Tani

Conventional and Bait Casting Reel Rebuild Tutorials and Questions => Ambassadeur Tutorials and Questions => Topic started by: retiredandfishing on November 16, 2022, 01:54:20 AM

Title: Abu 6500 TCS Trophy collection idler gear
Post by: retiredandfishing on November 16, 2022, 01:54:20 AM
Have a 6500 TCS trophy collection in the shop.  Idler gear is shot.  On this model the idler gear is pinned into the side plate, no screw to allow it to be removed.  Anyone know of a fix for this other than a new side plate?  If it needs a new side plate would anyone know the part number?  I cannot find a schematic that shows a non removable idler gear anywhere.  Any help would be greatly appreciated. 

Thanks Steve
Title: Re: Abu 6500 TCS Trophy collection idler gear
Post by: pointbob on November 16, 2022, 03:21:33 AM
Quote from: retiredandfishing on November 16, 2022, 01:54:20 AMHave a 6500 TCS trophy collection in the shop.  Idler gear is shot.  On this model the idler gear is pinned into the side plate, no screw to allow it to be removed.  Anyone know of a fix for this other than a new side plate?  If it needs a new side plate would anyone know the part number?  I cannot find a schematic that shows a non removable idler gear anywhere.  Any help would be greatly appreciated. 

Thanks Steve

are you sure the idler gear (cog) cannot come off? I may be mixing up my terminology but if its the cog on the left side plate which is primarily for the level wind thingy then you can cut it off and replace...in this schematic I'm looking at part #23....its for the trophy reel version you have i believe....if it is,,then it's an easy removal and replace...

https://www.ereplacementparts.com/abu-garcia-6500-tcst-ambassadeur-parts-c-187196_187197_187569.html

how to remove

https://www.youtube.com/watch?v=6ZSDvSFwHW4
Title: Re: Abu 6500 TCS Trophy collection idler gear
Post by: retiredandfishing on November 16, 2022, 05:16:44 AM
Thanks for the video.  Then I assume the new one just snaps on the post.  That's the hack I was looking for. Thanks again.

Steve
Title: Re: Abu 6500 TCS Trophy collection idler gear
Post by: handi2 on November 16, 2022, 06:39:39 PM
I use a piece of monofilament line under the idler gear to pop it off.
Title: Re: Abu 6500 TCS Trophy collection idler gear
Post by: retiredandfishing on November 17, 2022, 06:24:02 PM
Thanks for the solutions.  I found another on the web.  Heat up the plastic with a heat gun or hair dryer.  Lift underneath it with a screw driver and it pops off.