Reel Repair by Alan Tani

Conventional and Bait Casting Reel Rebuild Tutorials and Questions => Penn Senator Tutorials and Questions => Topic started by: bigtoy83 on March 27, 2013, 06:40:04 PM

Title: senator 4/0
Post by: bigtoy83 on March 27, 2013, 06:40:04 PM
I have a Senator 4/0 that i found that sat for like 60 years, so after tearing it apart and cleaning all the petrified grease it looks brand new. My question is that all the info i can find shows that the drags are 3 washers and this one only has 2, can i upgrade to a 3 or 5 washer?
Title: Re: senator 4/0
Post by: Bryan Young on March 27, 2013, 06:47:06 PM
That is odd.  maybe someone messed with the reel in the past or manufacturing error.  You should be able to get a 5 stack in the main gear.
Title: Re: senator 4/0
Post by: bigtoy83 on March 27, 2013, 09:38:33 PM
I'm pretty sure this is the first time this reel has been apart i would upload a pic but i don't an option to do so.
Title: Re: senator 4/0
Post by: Bryan Young on March 27, 2013, 09:45:08 PM
Please see http://alantani.com/index.php?topic=2349.0 for posting photos.
Title: Re: senator 4/0
Post by: Alto Mare on March 27, 2013, 09:58:42 PM
I need to see that reel. :-\
Title: Re: senator 4/0
Post by: bigtoy83 on March 28, 2013, 02:35:05 PM
(http://i1300.photobucket.com/albums/ag88/bigtoy83/reel017_zpsc03c17d7.jpg)(http://i1300.photobucket.com/albums/ag88/bigtoy83/reel016_zps54c62641.jpg)(http://i1300.photobucket.com/albums/ag88/bigtoy83/reel015_zps33085f61.jpg)
Title: Re: senator 4/0
Post by: Bryan Young on March 28, 2013, 03:46:43 PM
Your drag washers were out of order.
Title: Re: senator 4/0
Post by: bigtoy83 on March 28, 2013, 04:16:37 PM
i just laid them out but thats all that was in there
Title: Re: senator 4/0
Post by: Keta on March 28, 2013, 04:30:23 PM
Sometime in the past someone put it together with 1 extra red washers and 2 extra wavy washers to make up for 1 too few fiber washers.
Title: Re: senator 4/0
Post by: Bryan Young on March 28, 2013, 04:47:12 PM
I believe there is a 5 stack Carbon Fiber washer set up for that reel.  And don't forget the CF drag washer under the main gear.  The brass washers are thinner than the stainless one if you can find them and I have yet seen a brass washer wear out (which opinions differ) especially if the drag washers are greased with a drag grease.
Title: Re: senator 4/0
Post by: Norcal Pescador on March 28, 2013, 07:32:42 PM
Ditto what Bryan said. Also, if you use 6-60 drag washers (they're thinner versions of the 6-113 washers), you may be able to make a 5-stack out of it with two more thin metal washers. Oh yeah, if one keyed brass washer is thicker than the other(s), that should go on top.

Good luck.
Title: Re: senator 4/0
Post by: Alto Mare on March 28, 2013, 08:42:30 PM
You're right Bigtoy, that reel looks brand new. If the drag washers that you're showing are double in thickness than the brass, than yes, it is very possible that originally that reel only had two drags.
My buddies are right, you could get 5 drag stack in that gear. If you're using the kit from Scott, you will only be able to have a 3 stack configuration, unless you find some thinner metal washers.
I have 1+5 on mine (1 under the gear and 5 in the gear), I did use the stock metal washers, but I got the fiber washers from Dawn at Smoothdrags.com, those are.75mm in thickness and will work out just fine. If you are going with the 1+ 5 configuration, a stainless steel sleeve would be a good choice.
Nice reel, good luck with it. Let me know if you want to double dog that baby.
Sal
Title: Re: senator 4/0
Post by: Cone on March 28, 2013, 09:52:48 PM
Nice reel and good advice from good people. Fix it up and enjoy it. Bob
Title: Re: senator 4/0
Post by: Bryan Young on March 28, 2013, 10:01:41 PM
You can get all of the parts from PennParts, including the SS gear sleeve.  It will have a prefix of AT (for AlanTani).
Title: Re: senator 4/0
Post by: RowdyW on March 29, 2013, 12:48:49 AM
Hi Bigtoy, use 4-60 fiber washer under the main gear, 5 of 6-60 drag washers, 1 more 7-60 earred washer, & 1 more 86-60 keyed washer & you will have more drag power then when the reel was new. That all will fit with no alterations like it was factory installed. If in the future you want to hot rod the reel there are a lot of other options but you will have all the drag power that reel can handle. Don't forget to grease the drag washers with Cal's drag grease.      Rudy
Title: Re: senator 4/0
Post by: bigtoy83 on March 29, 2013, 03:25:18 PM
you guys rock thanks for all your help
Title: Re: senator 4/0
Post by: Bryan Young on March 29, 2013, 05:21:57 PM
Quote from: RowdyW on March 29, 2013, 12:48:49 AM
Hi Bigtoy, use 4-60 fiber washer under the main gear, 5 of 6-60 drag washers, 1 more 7-60 earred washer, & 1 more 86-60 keyed washer & you will have more drag power then when the reel was new. That all will fit with no alterations like it was factory installed. If in the future you want to hot rod the reel there are a lot of other options but you will have all the drag power that reel can handle. Don't forget to grease the drag washers with Cal's drag grease.      Rudy
Sorry to contradict Rudy, but I would use a 4-155 Carbon Fiber washer instead of the normal fiber washer.  This washer can also be sticky when it gets hot due to a fish run.
Title: Re: senator 4/0
Post by: RowdyW on March 29, 2013, 10:28:58 PM
Bryan its not a contradiction it is your opinion and my opinion is to use the 4-60 as I have for years without a problem. Just drop a couple of drops of oil down the sleeve periodically and you will not have that problem. I haven't run into a sticky fiber washer yet.    Rudy
Title: Re: senator 4/0
Post by: Alto Mare on March 29, 2013, 11:00:05 PM
Rudy, if it's working out for you, that's great. I'm also going to recommend the carbon fiber washer there, to me it's a good upgrade. I've removed a few fiber washers in the past, some where dried up and on some there wasn't much left.
Sal
Title: Re: senator 4/0
Post by: RowdyW on March 30, 2013, 12:02:08 AM
  Sal, thats probably reels that missed a lot of services. I've taken reels apart that were the same way because of lack of service or that were never serviced. I've seen a lot of reels that were original inside ( probably 30-40 years old) with the original drags & the fiber washers still useable even though I would replace them after that amount of time. I guess Penn is always wrong & should recall several million reels for an update. Whats in a new Penn Senator? I understand the point of view of a lot of you but you have to understand the point of view of the rest of the people that have thier own opinion.     Rudy   ;D ;D ;D
Title: Re: senator 4/0
Post by: Keta on March 30, 2013, 12:33:59 AM
The CF washer under the gear adds to the drag.
Title: Re: senator 4/0
Post by: Alto Mare on March 30, 2013, 12:40:32 AM
Quote from: RowdyW on March 30, 2013, 12:02:08 AM
 I understand the point of view of a lot of you but you have to understand the point of view of the rest of the people that have thier own opinion.     Rudy   ;D ;D ;D
Absolutely, that's why I said if it's working out for you, that's great.
I'm going to keep recommending replacing the fiber on conventionals and the teflon on spinners with carbon fiber, simply because I believe they're much better.
I'm not getting confrontational with you Rudy, you and others have every rights to do as you please.
Sal
Title: Re: senator 4/0
Post by: slgriffiths on March 30, 2013, 02:22:25 AM
When I first saw the recommendation from AT to use a CF washer between the gear sleeve and the main gear, I was not sure about it - I had the standard brass mains and sleeves then, and was worried about abrasion on the softer materials. Had no evidence to support that concern, just a little niggle.
But now, with stainless gear sleeves and main gears so common, I think it seems a shame not to use the extra surface area to get a little more drag, or the same drag with a little less pressure on the drag star.
Critical?  No way.  
Do fibre washers work - sure, have done for years, as you say, Rudy.
But with SS components, I agree with Keta and Sal on this now.
Just my $.02

Simon.
Title: Re: senator 4/0
Post by: bigtoy83 on April 02, 2013, 06:58:50 PM
Just finished putting the reel together,  I followed Rudy's advice and it came out perfect. Plenty of drag and everything fit. Here's the pics.(http://i1300.photobucket.com/albums/ag88/bigtoy83/DSC03523_zpsc9e69c34.jpg)(http://i1300.photobucket.com/albums/ag88/bigtoy83/DSC03516_zps05174121.jpg)(http://i1300.photobucket.com/albums/ag88/bigtoy83/DSC03520_zps8324c587.jpg)Thanks agian for all the advice.
Title: Re: senator 4/0
Post by: ossipeter on April 02, 2013, 08:05:34 PM
That looks very great! :)
Title: Re: senator 4/0
Post by: BMITCH on April 02, 2013, 08:07:03 PM
Nice job, nice reel. Good luck!
Title: Re: senator 4/0
Post by: RowdyW on April 02, 2013, 10:47:36 PM
That reel looks brand new & now it will be tougher then new.  Tight Lines, Rudy
Title: Re: senator 4/0
Post by: Keta on April 03, 2013, 12:06:36 AM
Nice
Title: Re: senator 4/0
Post by: slgriffiths on April 03, 2013, 11:15:51 AM
That is really beautiful.
Well done.

Simon.
Title: Re: senator 4/0
Post by: Cone on April 03, 2013, 11:35:35 PM
Nice reel and even nicer doing it yourself! Bob