Reel Repair by Alan Tani

Conventional and Bait Casting Reel Rebuild Tutorials and Questions => Penn Senator Tutorials and Questions => Topic started by: xjchad on September 04, 2019, 07:08:16 PM

Title: The Brute - 3/0 from donated parts
Post by: xjchad on September 04, 2019, 07:08:16 PM
I started collecting parts for this project awhile ago when Sheridan gave me a set of 3/0 Accuplates.
They were rattle canned black and you could see where a previous owner had engraved his name and number on both sides.
Awhile later he gave me a set of Newell spacer bars that were the "Tuna Special" width.
At some point I bought a few crusty Senators from a guy on craigslist and one ended up being a 3/0 with the same width Newell Spool and stand.
The stainless gear sleeve was from another one of you great Ohana (I'm sorry I don't remember who now)
Randy (JRD) sent me a star, gears, and stainless jack/eccentric.
I pulled the handle from the 49 I have on the back burner.

I finally had all the parts rounded up and some time while I waited for parts on another job, so I threw it together.

The plates got soaked in thinner and re-rattle canned with some semigloss black.  (Obviously I suck at spray painting)
I drilled the spacer bars and sprayed them as well.
The 4:1 steel gears house carbontex drags and ride on a fine thread stainless sleeve.
I made a custom stainless dog since I didn't have one of Lee's.
Everything went together with Cals Grease and Lucas Reel Oil.

It's not gonna win a beauty contest, but it should put some fish in the sand.
I love the strong, loud, obnoxious clicker!

(https://www.fishy-pix.com/wp-content/uploads/2019/08/IMG_20190822_095519031.jpg)

(https://www.fishy-pix.com/wp-content/uploads/2019/08/IMG_20190826_122832629.jpg)

I added a .010" stainless shim under the gear sleeve to reduce the end play in the handle.

(https://www.fishy-pix.com/wp-content/uploads/2019/08/IMG_20190826_120101407.jpg)

(https://www.fishy-pix.com/wp-content/uploads/2019/08/IMG_20190826_121200788.jpg)

(https://www.fishy-pix.com/wp-content/uploads/2019/08/IMG_20190826_121332200.jpg)

I wanted to do something off the wall and different also.  I had a knurled knob from one of my Mag kits on my desk and it sparked an idea...

(https://www.fishy-pix.com/wp-content/uploads/2019/08/IMG_20190821_152541084.jpg)

(https://www.fishy-pix.com/wp-content/uploads/2019/08/IMG_20190826_112734901.jpg)

(https://www.fishy-pix.com/wp-content/uploads/2019/08/IMG_20190826_113124514.jpg)

Not necessarily needed, but it looks cool to me  ;D

Here's the finished reel.  The Brute.

(https://www.fishy-pix.com/wp-content/uploads/2019/08/IMG_20190826_132633829.jpg)

(https://www.fishy-pix.com/wp-content/uploads/2019/08/IMG_20190826_132747439.jpg)
Title: Re: The Brute - 3/0 from donated parts
Post by: vilters on September 04, 2019, 07:39:11 PM
nice build. for go not show, though i like the look a lot. 3/0 is one of my favorites. if you make some more of those eccentric levers i'd be in for a couple!
Title: Re: The Brute - 3/0 from donated parts
Post by: Crow on September 04, 2019, 07:53:27 PM
Nice build !! I like that eccentric knob !! I may *need* to do that  ;)
Title: Re: The Brute - 3/0 from donated parts
Post by: PacRat on September 04, 2019, 10:11:42 PM
I like what you did with that.
-Mike
Title: Re: The Brute - 3/0 from donated parts
Post by: Ron Jones on September 04, 2019, 10:27:26 PM
I love the intermediate Specials. The Tuna and the Marlin are great. Can't wait to see some fish caught with it.
The Man
Title: Re: The Brute - 3/0 from donated parts
Post by: Alto Mare on September 05, 2019, 12:49:56 AM
You did good Chad! looks great and functional.

Sal
Title: Re: The Brute - 3/0 from donated parts
Post by: Donnyboat on September 05, 2019, 02:48:50 AM
Yes Chad, that size reel is easier to handle & nice & strong, with what you put into it, cheers Don.
Title: Re: The Brute - 3/0 from donated parts
Post by: jkel on September 05, 2019, 03:51:24 AM
Nice reel and I like what you did to the lever.  8)
Title: Re: The Brute - 3/0 from donated parts
Post by: Swami805 on September 05, 2019, 04:26:54 AM
Came out nice Chad, I see 7 gills in your future.
Title: Re: The Brute - 3/0 from donated parts
Post by: Darin Crofton on September 05, 2019, 04:46:39 AM
Awesome build my friend!
Title: Re: The Brute - 3/0 from donated parts
Post by: mhc on September 05, 2019, 07:15:54 AM
Great idea with the eccentric lever Chad - and tidy work as usual.

Mike
Title: Re: The Brute - 3/0 from donated parts
Post by: Captain64-200 on September 05, 2019, 08:10:43 AM
Nice build ! Brute it is ...
Title: Re: The Brute - 3/0 from donated parts
Post by: xjchad on September 05, 2019, 04:48:59 PM
Thanks for the kind words guys!

And special thanks to you that donated the parts!!!
Title: Re: The Brute - 3/0 from donated parts
Post by: xjchad on September 05, 2019, 05:34:03 PM
I think it will be pretty strong as is, but down the road I'm planning to upgrade the drag to Bryan's 5+1 kit and add a second stainless dog.   ;D
Title: Re: The Brute - 3/0 from donated parts
Post by: thorhammer on September 05, 2019, 06:06:54 PM
nice work! what kind of rattle can? and I love the red knob 24-49...pretty uncommon one, that. You should be able to cast that reel with a chunk of lead pretty well.
Title: Re: The Brute - 3/0 from donated parts
Post by: mo65 on September 06, 2019, 02:02:50 PM
Quote from: thorhammer on September 05, 2019, 06:06:54 PM
I love the red knob 24-49...pretty uncommon

   The #24-49 is just a hair bigger than a #24-66 but it's enough to make a noticeable difference. It can really set off these 1/0-4/0 Senators. I'm trying to find the evidence that you suck at the rattle can...I'm not seeing it...paint looks just fine to me. Great creative work Chad! 8)
Title: Re: The Brute - 3/0 from donated parts
Post by: thorhammer on September 06, 2019, 02:13:30 PM
Agree with Mike- generally I like to go up a size on any reel handle- anything jiggy or bigger gets 24-49 if I can, the 68 and 113's get power handles, everything else gets up to 24-66. -155 on 9's etc. i only leave -160 (or other handles) when period correct value is there.