Reel Repair by Alan Tani

Conventional and Bait Casting Reel Rebuild Tutorials and Questions => Cradle Reels => Topic started by: Dominick on July 19, 2015, 06:28:30 PM

Title: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Dominick on July 19, 2015, 06:28:30 PM
Hi rod gurus.  Here is a series of photos of a Nep-Tuna rod/reel combination I acquired.  There is a problem with the rod ferrule not fitting properly.  I'll explain below.
Here is the set after fully servicing it.  I left the drags as original and they are the brake pad asbestos type.
(http://i1220.photobucket.com/albums/dd459/lmdl4law/NEP%20-%20TUNA/P1010114_zpstnmub93o.jpg) (http://s1220.photobucket.com/user/lmdl4law/media/NEP%20-%20TUNA/P1010114_zpstnmub93o.jpg.html)
(http://i1220.photobucket.com/albums/dd459/lmdl4law/NEP%20-%20TUNA/P1010115_zpsxt3ytkgy.jpg) (http://s1220.photobucket.com/user/lmdl4law/media/NEP%20-%20TUNA/P1010115_zpsxt3ytkgy.jpg.html)
(http://i1220.photobucket.com/albums/dd459/lmdl4law/NEP%20-%20TUNA/P1010116_zpsqpvwpy86.jpg) (http://s1220.photobucket.com/user/lmdl4law/media/NEP%20-%20TUNA/P1010116_zpsqpvwpy86.jpg.html)
The rod part of the set-up looks like it was custom made but I suspect not for the Nep-Tuna.
(http://i1220.photobucket.com/albums/dd459/lmdl4law/NEP%20-%20TUNA/P1010124_zpssz48oswl.jpg) (http://s1220.photobucket.com/user/lmdl4law/media/NEP%20-%20TUNA/P1010124_zpssz48oswl.jpg.html)
(http://i1220.photobucket.com/albums/dd459/lmdl4law/NEP%20-%20TUNA/P1010117_zpskkpggijb.jpg) (http://s1220.photobucket.com/user/lmdl4law/media/NEP%20-%20TUNA/P1010117_zpskkpggijb.jpg.html)
(http://i1220.photobucket.com/albums/dd459/lmdl4law/NEP%20-%20TUNA/P1010118_zpsvnao5fve.jpg) (http://s1220.photobucket.com/user/lmdl4law/media/NEP%20-%20TUNA/P1010118_zpsvnao5fve.jpg.html)
Here is the first problem I noticed.  The ferrule is only 1 3/4 inches to the flange.
(http://i1220.photobucket.com/albums/dd459/lmdl4law/NEP%20-%20TUNA/P1010120_zpshij5fypy.jpg) (http://s1220.photobucket.com/user/lmdl4law/media/NEP%20-%20TUNA/P1010120_zpshij5fypy.jpg.html)
Notice in this photo that the hole is 3 inches deep.
(http://i1220.photobucket.com/albums/dd459/lmdl4law/NEP%20-%20TUNA/P1010122_zpsar5oz7hs.jpg) (http://s1220.photobucket.com/user/lmdl4law/media/NEP%20-%20TUNA/P1010122_zpsar5oz7hs.jpg.html)
Peering into the hole shows a smooth surface with a little corrosion in the bottom. 
(http://i1220.photobucket.com/albums/dd459/lmdl4law/NEP%20-%20TUNA/P1010123_zpsytnxt7np.jpg) (http://s1220.photobucket.com/user/lmdl4law/media/NEP%20-%20TUNA/P1010123_zpsytnxt7np.jpg.html)
Here is the problem.  As you can see the male tip contains two pips.  I am assuming that they are there to keep the rod from twisting while under tension with a fish on.  When the set-up is assembled the male tip will only go in as far as the flange.  Once the nut is tightened the rod and reel set-up looks solid but the rod twists in place.  It cannot be fished like it is.  I intended to take the set-up to Mexico next month to fish it.  Unless I can resolve the problem I am having I won't bother to lug it down.  Also since this is a Penn 6/0 reel built into the rod I am going to load it with 65lb mono if I can resolve the problem.  Any suggestions folks?  Dominick
(http://i1220.photobucket.com/albums/dd459/lmdl4law/NEP%20-%20TUNA/P1010121_zpscoak0iih.jpg) (http://s1220.photobucket.com/user/lmdl4law/media/NEP%20-%20TUNA/P1010121_zpscoak0iih.jpg.html)
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Newell Nut on July 19, 2015, 07:50:05 PM
I recently rebuilt a vintage two piece that had some movement in it. The only solution that I could come up with for that one was to use rod epoxy in the female side and then slide it together and tighten the nut. Let it set over night and no more wiggle or jiggle, but strong and solid.
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Dominick on July 19, 2015, 08:41:50 PM
Quote from: Newell Nut on July 19, 2015, 07:50:05 PM
I recently rebuilt a vintage two piece that had some movement in it. The only solution that I could come up with for that one was to use rod epoxy in the female side and then slide it together and tighten the nut. Let it set over night and no more wiggle or jiggle, but strong and solid.
Thanks Dwight.  Did that seal the rod and reel together or were you still able to take it apart?  I would rather not make it so that it would not pull apart.  The idea is solid though.  I could use JB Weld with lubrication on the male fitting so that it would create a mold and not stick.  What do you think?  Dominick
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Newell Nut on July 20, 2015, 12:36:51 AM
My way creates one piece with no joint. I can see why you would not want to but don't forget about your personal safety if the current joint fails under a heavy load. I know one old captain that had one of those two piece rods snap and stab him in the gut.
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: 1Forecon on July 20, 2015, 02:20:54 AM
I would do one of two things to lock the rod portion ferrule into the reel seat/butt portion.

-build a sleeve insert that could be dropped into the reel seat ferrule that has the appropriate stand off from the bottom of the ferrule and is notched to accept the rod ferrule nubs to lock in place and restricting side play. It would need to be tested for fit and function and then epoxied in place. This would allow the rod to remain two pieces joined together when you wish it to be.
   ---------------------------------OR-----------------------------------------------------
-fill the reel seat ferrule with JB weld from the bottom to approx. 1/8"-1/4"more than the length of the rod end ferrule, coat the rod end ferrule with "release agent", found in gun bedding kits. Allow the  JB weld to firm up then press in the rod end ferrule creating a mold. Trim to size. Grind down with dremel bit or notch with dremel . etc..

OR: Any combination of the above

My 2 cents,

Hank
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Clancy on July 20, 2015, 02:35:54 AM
Dom
I had one similar years ago I drilled a hole in the bottom of seat tapped it and put a small knurled screw in it
That took slop out of it but it was an extra rod so don't remember how long it lasted. You might take a six pack out on the patio watch sunset and drink beer until gone then go back inside and check this sight someone smarter than us will have  an answer lol good luck
Clancy
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Penn Chronology on July 20, 2015, 05:43:38 AM
It looks to me like the female portion of the ferrule has been sanded for an easy fit, causing a loose fit. Being that you want to fish with it, you have to make a decision. If it were mine, I would replace the ferrule. I have done a number of these, the job is tedious and labor intensive. You have to get the old ferrule out of the cradle without damaging it. I have done this by carefully cutting the female ferrule and then collapsing it inward to remove it. Removing the male ferrule from the rod is easy, you just split it with a high speed cutting wheel and remove it.

Next you would have to find a new old stock locking reel seat and work that by cutting the female portion out of the reel seat and fitting it into the cradle. Like I said, it is very labor intensive.

I am in the process of doing a Penn Senator 6/O with a Senator matching 6/O rod. I wish I could tell you the process is easy; but, it is not.

Here are the reel seat parts after they have been made ready for the cradle and rod.
(http://i380.photobucket.com/albums/oo244/m3040c/Cradle%20Reels/Penn--Neptuna%206-O%20Complete%20rig%20with%20matching%20Senator%20rod%20007%201024%20x%20768_zpsguxcxovq.jpg)

Here is what you want before you glue it;
(http://i380.photobucket.com/albums/oo244/m3040c/Cradle%20Reels/Penn--Neptuna%206-O%20Complete%20rig%20with%20matching%20Senator%20rod%20018%201024%20x%20768_zpsf5vzcqwe.jpg)

I do not have all the pictures yet for the completed job. I just finished the rod a couple of days ago. The cradle assembly will come out nice if you take the time.
(http://i380.photobucket.com/albums/oo244/m3040c/Cradle%20Reels/Neptuna%206-O%20rig%20handle--final%20007%201024%20x%20768_zpsftup2yrf.jpg)

This 6/O cradle is painted and clear coated, ready for the rod. The epoxy should be the long time setting type.
(http://i380.photobucket.com/albums/oo244/m3040c/Cradle%20Reels/Neptuna%206-O%20rig%20handle--final%20001%201024%20x%20768_zpsc9nn0d1z.jpg)
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Superhook on July 20, 2015, 07:51:02 AM
Dominick,

If you were wondering how they fit together to stop the twist .

At the bottom of the male rod ferule is a half moon slot . You can see it in Mike's photo. At the bottom of the female ferule that fits inside the Nep-tuna cradle is a horizontal small diameter rod . You can just see a small edge of the rod in the 2nd photo . ( when you know what/where to look for )

Regarding your existing rod , If you had access to a female ferule to match the male ferule on the rod it would be an easier fix.


Mike,

Great job and you've beefed it up with a 6/0 one piece spool reel.

Ray
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Shark Hunter on July 20, 2015, 08:04:09 AM
Dominick,
I would send this to Mike. He is an expert on these cradles.
I stay away from them. I know they can be used to their full potential with his knowledge.
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Penn Chronology on July 20, 2015, 03:40:52 PM
QuoteI know they can be used to their full potential with his knowledge.

                        Ha, I did not know that! ;D

All my cradle reels, except one, are wall hangers. I build them to fish; but, I do not have the time to fish much, so I never try them. I do sell them from time to time. The first one I built, was a Jigmaster sized cradle. That one I have fished with for years; but, it is a one piece rig. I just epoxied the rod and handle into the cradle. I have been fishing with it for years without a problem.

The biggest problem with replacing a ferrule is locating a new one that fits the cradle. When I did my International 80 Cradle, I actually had to find a vintage big game rod with a locking reel seat that would work. I had to cut up the big game rod to refit it and build a jig to fit the cradle on my drill press vertically. Then I had to ream the cradle to fit the big game rod ferrule to it. Sometimes the amount of custom work gets questionable in terms of whether the results are going to work or not. The potential for damaging an irreplaceable part are always present.

BTW Ray, the 6/0 in the cradle I am building right now, is a 114H, that is why it has the one piece spool. This particular rig I am building to fish with, if I ever get another boat to use it on.
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Normslanding on July 20, 2015, 06:18:26 PM
I am not good at pictures on this site, so I will do this verbally.
Give me some OD's, and ID's on the ferrule pieces. I have a couple of ferrules in the .75" range that may work. I may have access to one in the .875" range. The ferrule in the pictures is very similar to the ones used in the two piece Tru-line rods. They are very hard to come by any more.

FYI, Also the color of the glass in the rod looks unusual. The very early Neptuna/Limaglass had color like this. Later they were two very yellow colors.
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Shark Hunter on July 21, 2015, 11:46:29 AM
You see why I stay away from these now Dominick? They are really pieces of fishing history, when I first saw one, I didn't even know what it was until Mike explained it to me.
For my type of fishing, I have no use for them. My Gear is heavy enough. ;)
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Dominick on July 21, 2015, 04:19:33 PM
Quote from: Superhook on July 20, 2015, 07:51:02 AM
Dominick,

If you were wondering how they fit together to stop the twist .

At the bottom of the male rod ferule is a half moon slot . You can see it in Mike's photo. At the bottom of the female ferule that fits inside the Nep-tuna cradle is a horizontal small diameter rod . You can just see a small edge of the rod in the 2nd photo . ( when you know what/where to look for )

Regarding your existing rod , If you had access to a female ferule to match the male ferule on the rod it would be an easier fix.


Mike,

Great job and you've beefed it up with a 6/0 one piece spool reel.

Ray
Ray if you look at the photo I posted you will see that the mechanism to keep the rod from turning in place is different.

Quote from: Normslanding on July 20, 2015, 06:18:26 PM
I am not good at pictures on this site, so I will do this verbally.
Give me some OD's, and ID's on the ferrule pieces. I have a couple of ferrules in the .75" range that may work. I may have access to one in the .875" range. The ferrule in the pictures is very similar to the ones used in the two piece Tru-line rods. They are very hard to come by any more.

FYI, Also the color of the glass in the rod looks unusual. The very early Neptuna/Limaglass had color like this. Later they were two very yellow colors.
Norm, I left the set-up at my boat mechanic's shop.  I'll pick it up today and do the measuring.  Dominick
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Dominick on July 21, 2015, 10:24:59 PM
Quote from: Normslanding on July 20, 2015, 06:18:26 PM
I am not good at pictures on this site, so I will do this verbally.
Give me some OD's, and ID's on the ferrule pieces. I have a couple of ferrules in the .75" range that may work. I may have access to one in the .875" range. The ferrule in the pictures is very similar to the ones used in the two piece Tru-line rods. They are very hard to come by any more.

FYI, Also the color of the glass in the rod looks unusual. The very early Neptuna/Limaglass had color like this. Later they were two very yellow colors.
Norm OD on the male piece is 78.90" 20.06mm.  Female side ID is 79.00" 20.12mm. 
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Dominick on July 22, 2015, 04:02:11 PM
Joe I don't do numbers.  I'm just copying off of a digital calipers.  I went to law school so I would not have to deal with numbers.  I have a philosophy that all answers to all mathematical questions is 37.  That way I'm never wrong.  Dominick
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Normslanding on July 23, 2015, 01:16:32 AM
Sorry that it to big, it will not work.
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Penn Chronology on July 25, 2015, 12:43:15 AM
OK, I was going to do another thread; but, I think I am becoming redundant in the Neptuna cradle category. So I will simply post my finished pictures here. I feel this rig is special because of the matching vintage rod and reel. The reel is a 114H, that runs better than new and the rod is a tried and true Penn Special Senator 6/O size. Just what the doctor ordered to complete this rig;

(http://i380.photobucket.com/albums/oo244/m3040c/Cradle%20Reels/Penn%20Senator%20114H%20in%20Neptuna%20Cradle%20with%20Special%20Senator%206-O%20Rod%20002%20676%20x%20507_zpseuvdwi4r.jpg)
Here it is sitting on my Pool Table.

(http://i380.photobucket.com/albums/oo244/m3040c/Cradle%20Reels/Penn%20Senator%20114H%20in%20Neptuna%20Cradle%20with%20Special%20Senator%206-O%20Rod%20017%20676%20x%20507_zpskanz8kva.jpg)
Before I installed the reel, I painted the cradle with silver enamel, then clear coated the wood butt and cradle with polyurethane. Putting a Penn Senator Reel with a Penn Senator rod made me feel like this was a marriage made in heaven. The perfect mating, even the vintages of all the parts are correct or at the very least, close to correct.

(http://i380.photobucket.com/albums/oo244/m3040c/Cradle%20Reels/Penn%20Senator%20114H%20in%20Neptuna%20Cradle%20with%20Special%20Senator%206-O%20Rod%20022%20676%20x%20507_zps5diqnoob.jpg)
The new ferrule is what started this thread. If Dominick can get the parts, then he can solve the problem he has with his rig.

(http://i380.photobucket.com/albums/oo244/m3040c/Cradle%20Reels/Penn%20Senator%20114H%20in%20Neptuna%20Cradle%20with%20Special%20Senator%206-O%20Rod%20018%20676%20x%20507_zpsjtiqvywe.jpg)
Having the tags all match is what makes it so right.

(http://i380.photobucket.com/albums/oo244/m3040c/Cradle%20Reels/Penn%20Senator%20114H%20in%20Neptuna%20Cradle%20with%20Special%20Senator%206-O%20Rod%20021%20676%20x%20507_zpsu8v3by0n.jpg)
Please excuse me if I stole this thread for a bit. I just needed to share this finished product.
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Dominick on July 25, 2015, 04:00:51 AM
No problem on stealing the thread.  Is that the same hardware from the Penn Senator rod?  Dominick
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Penn Chronology on July 25, 2015, 06:16:04 AM
QuoteIs that the same hardware from the Penn Senator rod?  Dominick

The rod tip is a stock Penn Senator 6/O rod except for the ferrule I used to facilitate the attachment of the cradle. This Penn Senator rod was a one piece rod that I turned into a two piece by cutting it at the reel seat.
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: 1Forecon on July 25, 2015, 07:16:04 AM
Duh-there you go.

You grind the little nubs off on your male ferrule smooth, then notch it and either drill and peen a cross bar at the correct depth on the female ferrule --or add to the male end by drilling, tapping adding on a similar diameter piece of metal with a drilled tapped hole with threaded rod between and epoxied, then add a cross bar into the female end at whatever depth you end up with. The cross bar can be a certain thickness of flat metal and epoxied into place(like a washer that'll fit but turned on it's side).

Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Dominick on August 09, 2016, 06:17:32 PM
I thought I would bump this thread.  I am ready to take on this project.  I PM'd Mike to see if he could get me the parts I need.  He doesn't have them nor does he know where to get them.  Does anyone have a matching ferrule like Mike used in his post?  I would like to use the cradle reel in October on my next Baja trip.  Come on dig in those boxes in the garage with rod parts and see if you have the parts.  I am reluctant to use the reel as is because I do not believe it is strong enough to take on big fish.  Mike's fix is exactly what I need.  Dominick
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Keta on August 09, 2016, 08:30:18 PM
I would not alter anything even though it apperes to be a mismatch.  Have a machenest make a drop in insert.
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: thorhammer on August 09, 2016, 09:27:15 PM
Quote from: Dominick on July 22, 2015, 04:02:11 PM
Joe I don't do numbers.  I'm just copying off of a digital calipers.  I went to law school so I would not have to deal with numbers.  I have a philosophy that all answers to all mathematical questions is 37.  That way I'm never wrong.  Dominick


My number thusly is 46.  Maker's 46, to be specific. It is enigmatic in that it both solves and creats problems simultaneously at its own will.
Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: newfuturevintage on August 10, 2016, 04:17:14 PM
Hi Dominick--

In your shoes, I'd be looking to create an epoxy mold like has been discussed, or I'd try to find a section of pipe to epoxy into the female side. Before epoxying, I'd grind a mating taper and notches to accept the male side.

I wonder if you were able to get a tight fitting, solid piece of pipe in there that's maybe one thread longer than exact if you'd need to mess with epoxy at all. If the ends were a little rough, and you tightened down the nut very firmly it might have enough friction to hold.

Title: Re: I NEED A FIX FOR A NEP-TUNA ROD
Post by: Dominick on August 12, 2016, 11:29:36 PM
I solved the problem by drilling and tapping the hole with a No. 10 SS screw.  I will fish it this Nov.  Thanks for all the advice.  Dominick