Reel Repair by Alan Tani

Conventional and Bait Casting Reel Rebuild Tutorials and Questions => Penn International Tutorials and Questions => Topic started by: GORDASKIPPER on July 24, 2022, 01:18:18 PM

Title: 81 Penn International
Post by: GORDASKIPPER on July 24, 2022, 01:18:18 PM
Hello, and I've read here about soaking my reel in vinegar for 24hrs? I have only 2 screws that won't come out on the handle side reel stand? What else can I do besides leaving it alone?
Title: Re: 81 Penn International
Post by: Shellbelly on July 24, 2022, 02:53:16 PM
The corrosion is likely to be just around the screw head and is binding it.  Acid will help, but you'll likely have to get physical to dislodge the built-up crusty stuff. 

Don't give up, it needs to come out. 

There are some solutions on this site..."some" is putting it lightly.  Search, "stuck screws" and you'll likely see everything from WD40 to dynamite.  There are also some preventative suggestions as well.
Title: Re: 81 Penn International
Post by: Squidder Bidder on July 24, 2022, 03:10:25 PM
You're going to want to use the least extreme techniques first - vinegar soak is a good start. A good penetrating oil (many recommendations here) should be next. On a recommendation here I picked up PB Blaster at the local Orange tool store and it worked well for me.
Title: Re: 81 Penn International
Post by: Wompus Cat on July 24, 2022, 03:20:16 PM
You can take a  screwdriver that fits well in the screw head and then tap on the top of the screw driver . Then try tightening the screw a bit ,then try loosening a bit ,Repeat this  this back and forth a few times and it my loosen up enough to extract those Stubborn Screws .
Title: Re: 81 Penn International
Post by: 1badf350 on July 25, 2022, 12:29:44 AM
Don't soak any part of that reel in vinegar. Aluminum and vinegar do not react well together.
Try the technique Wompus Cat described above but be careful of your torque or you will snap the screw head off.
Worst case scenario leave it alone
Title: Re: 81 Penn International
Post by: redsetta on July 25, 2022, 01:34:16 AM
I agree re: not soaking in vinegar.
Might want to try targeted heating though.
The frame and screw will expand at different rates, which - in my experience - often frees the corroded part.
Even a lighter can do the trick if you don't have a heat gun or butane torch.
Any blackening on the frame will wipe right off...
Let us know how you get on.
Good luck, Justin
Title: Re: 81 Penn International
Post by: Cuttyhunker on July 25, 2022, 02:09:13 PM
A guy named Harry once said "A man has to know his limitations."
This stuff can be well above my pay grade, and I have found an old machinist whose shop looks more like a museum. Give him the reel and the broken/frozen stuff comes out.  I never watch him do it, as that would probably cost extra, or lead to banishment. Give him cash, never ask for a receipt. Did I mention he works alone?  Expertise has its value.
Title: Re: 81 Penn International
Post by: thorhammer on July 25, 2022, 06:56:08 PM
Soldering iron on screw head may work for localized heat, if that's what you have access to. Vinegar and aluminum do not like each other as noted- I made a purple Daiwa Sealine out of a stock gray one to gain that piece of intel. PB stinks, but good stuff. Def work screw tight then loose as stated above.

John
Title: Re: 81 Penn International
Post by: GORDASKIPPER on July 25, 2022, 08:27:30 PM
Thanks for all the ideas I will pursue this venture carefully...however, I did do the apple cider vinegar and it cleaned the reel remarkably well I'll post pictutres...next question do I use Cal's drag grease the big washer is bone dry?
Title: Re: 81 Penn International
Post by: PacRat on July 25, 2022, 08:47:28 PM
Penetrating oil + time are a good start. Heat/cold also help a lot. As mentioned earlier different metals will expand at different rates. It looks like you're in Houston so you could leave your whole reel on the dash of your truck and it will get as hot as required. You can wrap it in black plastic for more heat and to prevent it from dripping. After it's good and hot you can apply the corner of an ice cube directly to the screw head. Sometimes the thermo-cycle will break the bond.
Title: Re: 81 Penn International
Post by: GORDASKIPPER on July 25, 2022, 09:31:15 PM
I got them out by using your suggested methods. I had some Bore Scrubber I let that soak then tighten and one came out. The second one was stuck like chuck. So I unscrewed the stand and beat the bolt out by the same method. Thanks for the help now about the drag washer grease or not ??
Title: Re: 81 Penn International
Post by: thorhammer on July 26, 2022, 01:51:21 PM
can you post a pic of the washer? 1981 maybe asbestos or fiber, not carbon fiber, so that matters.
Title: Re: 81 Penn International
Post by: GORDASKIPPER on July 27, 2022, 12:07:01 PM
Quote from: thorhammer on July 26, 2022, 01:51:21 PMcan you post a pic of the washer? 1981 maybe asbestos or fiber, not carbon fiber, so that matters.

I slightly greased the asbestos by mistake and will need to disassemble the reel if advised? The other reel (have 2 the same one is 81 the other 84) is has a newer fiber washer and dry?
Title: Re: 81 Penn International
Post by: thorhammer on July 27, 2022, 12:58:28 PM
Everything I've heard is run asbestos dry, or replace with duradrag washer. Have an 80 sitting impatiently for me to do the same. Had the duradrag for two years lol.
Title: Re: 81 Penn International
Post by: PacRat on July 27, 2022, 06:07:24 PM
x2 on de-greasing the asbestos drag washer. Run that thing dry and make sure no grease or oil inside the reel will seep onto it. If I were you, I would look into the possibility of a Duradrag conversion (you may or may not need to swap shafts). Run the asbestos for now but keep your eye open for the Duradrag.

-Mike