Reel Repair by Alan Tani

Conventional and Bait Casting Reel Rebuild Tutorials and Questions => Pro Gear Tutorials and Questions => Topic started by: gstours on February 18, 2018, 06:12:59 PM

Title: Another pro gear double dog is born.
Post by: gstours on February 18, 2018, 06:12:59 PM
A fellow member asked me to mill the end plate and fit a spring to a great little reel.  Here is how it looks.
Title: Re: Another pro gear double dog is born.
Post by: gstours on February 18, 2018, 06:25:17 PM
An end cutter w 4 flutes cut the main part and a 1/16 inch cutter made the spring slot.   A drill press with a cross feed table/vice provided the lateral movement.   
Title: Re: Another pro gear double dog is born.
Post by: STRIPER LOU on February 18, 2018, 06:33:42 PM
Gary, you getting really good at this. These are without a doubt one of my favorite reels. Especially the 545.

Great improvement and excellent work as usual!

...................Lou
Title: Re: Another pro gear double dog is born.
Post by: gstours on February 18, 2018, 06:47:48 PM
The fit was checked and it was right on.  This makes for a better reel that is already great.   Sorry about the having to show an old cruddy bridge and gear,  but it's the fit I was insuring.  Works great.   The leaf spring is from a sheet of 020" titanium .   Quite easy after you do a few.
Title: Re: Another pro gear double dog is born.
Post by: gstours on February 18, 2018, 06:50:54 PM
Another of the works,⚙️🔩🔧
Title: Re: Another pro gear double dog is born.
Post by: Alto Mare on February 18, 2018, 06:56:18 PM
Nice job Gary, that spring has some serious bend :). He should be very happy with his DD reel.
Title: Re: Another pro gear double dog is born.
Post by: gstours on February 18, 2018, 07:01:18 PM
This is a penn 4/0 plastic plate that the design and evolution came from for me.   If anyone has an interest in me doing this modification for their reels let me know.  ⚙️🛠🔩🔧📫
Title: Re: Another pro gear double dog is born.
Post by: gstours on February 18, 2018, 07:44:55 PM
Another aluminum j variance plate is for my newest tank. 
Title: Re: Another pro gear double dog is born.
Post by: David Hall on February 18, 2018, 10:11:50 PM
Nicely done Gary.
Title: Re: Another pro gear double dog is born.
Post by: bhale1 on February 19, 2018, 03:21:21 AM
Gary,
Is that a double dog, double spring 4/0???  We may have to come up with a new name for that one! Butt, I don't know what that would be yet..😀
Brett
Title: Re: Another pro gear double dog is born.
Post by: gstours on February 19, 2018, 04:44:21 PM
Yes mr. bhale1,  its a forerunner of the now improved titanium spring,  these ca be made quite easily using  some aviation tin snips from scraps of sheet.   the double spring one pictured with the red plate needed a little more click I thought while testing .   I would like ti use a narrower slot butt it is what it is.   I cannt fold the titanium 180 degrees and flatten as it will crack and break.   Soo i,m going to try to heat it red in thet end and fold test some pcs before stating it cant be done.     thanks for the interest.     The larger reels can really benefit from the double dog.   just saying. ;)
Title: Re: Another pro gear double dog is born.
Post by: mrwilson99 on February 23, 2018, 03:50:22 AM
wow!!!! I think I need this for my reels!
Title: Re: Another pro gear double dog is born.
Post by: Gfish on February 23, 2018, 03:00:56 PM
Titainium leaf springs, I love it!
Gfish
Title: Re: Another pro gear double dog is born.
Post by: Dominick on February 23, 2018, 07:59:34 PM
You can call it the "Titanium Butt Tank."  Dominick