Reel Repair by Alan Tani

Spinning Reel Rebuild Tutorials and Questions => Daiwa => Topic started by: kiwiretzev on March 26, 2020, 09:09:54 AM

Title: Daiwa 7500 warped rotor
Post by: kiwiretzev on March 26, 2020, 09:09:54 AM
Hi all,

I picked up the following reel from a flea market the other week, and half way through a strip down of the reel, I heard  a slight grinding noise coming from the rotor area.
Although the grinding noise isn't loud, its still a grinding noise and Im not ok with that.
(https://alantani.com/gallery/32/18572_26_03_20_1_37_49.jpeg)

I quite Daiwas, and I rate the larger specimens right up there with my old DAM 550s and Alvey reels for when Im surf fishing. This smaller model isn't destined for the surf.
(https://alantani.com/gallery/32/18572_26_03_20_1_38_36.jpeg)
(https://alantani.com/gallery/32/18572_26_03_20_1_39_39.jpeg)

Upon further inspection (i.e. getting my glasses out so this 48 year old can actually see), I  noticed that the rotor seems to have a slight warp, and paint has been stripped from where the rotor meets the spool. My digital calipers have  also  confirmed this.

So tell me, what options do I have for fixing? I don't really want to involve hammers..

Thanks
Paul




















???
Title: Re: Daiwa 7500 warped rotor
Post by: mo65 on March 26, 2020, 02:42:39 PM
   I would think a couple of pecks with a hammer would fix that real quick. Maybe tape a piece of cardboard on to keep from dinging it, and tap lightly until it moves.
Title: Re: Daiwa 7500 warped rotor
Post by: alantani on March 26, 2020, 02:45:21 PM
yeah, i think you'll have to hammer this one out.....   :-\
Title: Re: Daiwa 7500 warped rotor
Post by: foakes on March 26, 2020, 03:00:30 PM
If it was mine -- just support the outside of the rotor over a slot cut in a 2X4 chunk of wood -- after protective taping it -- lay a round 1" galvanized pipe against the inside of the rotor where the dent is -- and just tap it out with a hammer against the top side of the pipe. 

So you will achieve a curve -- without ruining the rotor.  (Old body shop trick).

Only takes a few minutes -- the rotor is soft aluminum -- and not much else is required except a few well placed solid blows with a hammer.

Or, get another rotor...

Best,

Fred
Title: Re: Daiwa 7500 warped rotor
Post by: Midway Tommy on March 26, 2020, 07:34:18 PM
Quote from: foakes on March 26, 2020, 03:00:30 PM
If it was mine -- just support the outside of the rotor over a slot cut in a 2X4 chunk of wood -- after protective taping it -- lay a round 1" galvanized pipe against the inside of the rotor where the dent is -- and just tap it out with a hammer against the top side of the pipe. 

So you will achieve a curve -- without ruining the rotor.  (Old body shop trick).

Only takes a few minutes -- the rotor is soft aluminum -- and not much else is required except a few well placed solid blows with a hammer.

Or, get another rotor...

Best,

Fred

Quotelay a round 1" galvanized pipe against the inside of the rotor where the dent is

Fred is spot on. Finding a pipe just under, but as close to, the ID of the rotor is even better. 
Title: Re: Daiwa 7500 warped rotor
Post by: kiwiretzev on March 27, 2020, 04:12:45 AM
Well thanks all. That seemed to do it.
The rotor is a lot softer than I thought, as I didn't hit it that hard at all!


Title: Re: Daiwa 7500 warped rotor
Post by: kiwiretzev on March 27, 2020, 08:58:02 AM
When it comes to handles, this one looks a bit worse for wear! Ive been turning it with a screwdriver, but its not going anywhere..

(https://alantani.com/gallery/32/18572_27_03_20_1_43_25.jpeg)

Id love to be able to use this reel and was wondering if I could perhaps add another handle from another reel? Not sure if it would have to be a
Daiwa or not?
Title: Re: Daiwa 7500 warped rotor
Post by: foakes on March 27, 2020, 02:51:32 PM
Hi Paul --

Let us know if you need the maroon plastic knob and the knob screw -- or the aluminum crank arm also.

Best, Fred
Title: Re: Daiwa 7500 warped rotor
Post by: kiwiretzev on March 27, 2020, 07:51:07 PM
Hi Fred. You have been very helpful to date. I appreciate that.
I see you're also a DAM man, so will probably get you to sell me a few parts also (after this 4 week shut down)
Will message you.

Thanks
Paul