Reel Repair by Alan Tani

General Maintenance Tips => General Questions and Trouble Shooting => Topic started by: Hoochrip on August 30, 2014, 03:55:34 PM

Title: Penn 500 dog doesn't engage always
Post by: Hoochrip on August 30, 2014, 03:55:34 PM
I'm having an issue with a jigmaster, the dog engages when the drag is backed down but when tightened up the handle sometimes has to go about 120 to 180 deg before it engages. Checked for grease in dog area and when backed off the dog is clicking well and not as well when tightened down. Could the washer under the gear be hanging up the dog? Has any one have any ideas?
Title: Re: Penn 500 dog doesn't engage always
Post by: Black Pearl on August 30, 2014, 04:23:32 PM
Is it a stock bridge with stock dog, or my stainless steel bridge with double dogs?
Title: Re: Penn 500 dog doesn't engage always
Post by: Hoochrip on August 30, 2014, 04:25:37 PM
Stock bridge with stock dog
Title: Re: Penn 500 dog doesn't engage always
Post by: foakes on August 30, 2014, 05:46:26 PM
If the under gear washer is too large of a diameter, or distorted in some way such as rough edges-- yes, it could interfere with the operation of the dog.  Or if there is grease on the under gear washer, it might cause the interference with the dog when the drag is compressed.

Could try a narrower diameter under gear washer.

Also:

Check if the sharp edges of the dog seem to be rounded slightly or worn.

Check the dog spring and make sure that it is not interfering or attached improperly and that the spring is strong and not weak.

Check if there is too much slop in and out on the handle -- this could indicate a worn gear sleeve pin, or a worn groove on the inner axle attached to the bridge.

Any one of these things, or a combination of a couple -- could cause the issue.

Good luck,  and let us know if the problem persists.

Best,

Fred
Title: Re: Penn 500 dog doesn't engage always
Post by: Shark Hunter on August 30, 2014, 06:01:01 PM
Well said Fred! ;) Nothing I could add to that. I get carried away with my grease, you have to be more careful with the smaller reels. That 180 I did a couple weeks ago, still has dog issues from too much grease.
Title: Re: Penn 500 dog doesn't engage always
Post by: Hoochrip on August 30, 2014, 08:17:58 PM
Thanks, Fred  I'll try these tonight I just put on a new ss sleeve on this reel and it started getting strange. I took it apart a few times even tried different gears. I won't get beat with this support.
Thanks all
Title: Re: Penn 500 dog doesn't engage always
Post by: handi2 on August 30, 2014, 09:54:17 PM
All I use is CorrosionX on that part of the bridge. I also keep the original under gear washer b/c I was thinking this exact thing could happen.
Title: Re: Penn 500 dog doesn't engage always
Post by: Hoochrip on August 30, 2014, 11:20:00 PM
Handi2 I have the original washer I'll try spaying it with corrosion x.  Will let you guys know the outcome.
Thanks for the advice all.
Title: Re: Penn 500 dog doesn't engage always
Post by: Alto Mare on August 31, 2014, 12:46:47 AM
Quote from: handi2 on August 30, 2014, 09:54:17 PM
All I use is CorrosionX on that part of the bridge. I also keep the original under gear washer b/c I was thinking this exact thing could happen.
I believe you'll be better off with a delrin washer.
From my testing the dog/dogs will interfere with the washer for under the gear when that washer is the same size as the ratchet on the sleeve. If that washer is smaller than the ratchet, it wouldn't  interfere with the dog. If you go with a larger washer, approx. 1/8" smaller than the main gear, that would be your best  bet, that's the size that is working great for me and the dogs also like it.
Quote from: Hoochrip on August 30, 2014, 11:20:00 PM
Handi2 I have the original washer I'll try spaying it with corrosion x.  Will let you guys know the outcome.
Thanks for the advice all.

I would take everything apart and check the teeth on the ratchet and the dog for any wear. I would also test the dog by turning the ratchet without the main gear and make sure the spring is still strong enough to push the dog to the ratchet, after a while the spring could lose its tension.
Title: Re: Penn 500 dog doesn't engage always
Post by: Hoochrip on August 31, 2014, 01:24:09 AM
Is the original washer a delrin washer? What I have it is black and not flexible and sit in a recess in the 4/1 gear. Don't know if this gear was ever in a jigmaster or it came from maybe a newell. I never saw a recessed gear in a jigmaster, I have several this was in a 501. Has any one come across this before?
Title: Re: Penn 500 dog doesn't engage always
Post by: bluefish69 on August 31, 2014, 03:28:36 AM
Penn Gears don't have a recess in the bottom. That's a Newell Gear [old 4 stack drag system]. You need a new gear set, I would also change the Pinion Gear.

Mike
Title: Re: Penn 500 dog doesn't engage always
Post by: Hoochrip on August 31, 2014, 06:52:56 AM
Thank you everyone opened it up again and found light score mark on dog from gear. Changed to a jigmaster 4/1 gear like Mike said and put in ss dog and is working great now. Someone must have at onetime put in a set of newell 4/1 recessed gears in this reel.
Thanks again,
Hoochrip
Mark
Title: Re: Penn 500 dog doesn't engage always
Post by: Shark Hunter on August 31, 2014, 07:51:32 AM
Good Call Mike! The stock undergear is not Delrin. That is something that Sal started and it is a great addition to our beloved Penn's. PM me your address and I will send you one. ;D
Title: Re: Penn 500 dog doesn't engage always
Post by: Hoochrip on August 31, 2014, 08:09:06 AM
Thanks Shark Hunter,
Last week we had a 14 ft Great White off local beach 15 miles away in Duxbury MA. Seals bringing them in.
Hoochrip
Mark
Title: Re: Penn 500 dog doesn't engage always
Post by: Alto Mare on August 31, 2014, 08:32:05 AM
Quote from: bluefish69 on August 31, 2014, 03:28:36 AM
Penn Gears don't have a recess in the bottom. That's a Newell Gear [old 4 stack drag system]. You need a new gear set, I would also change the Pinion Gear.

Mike
Not necessarily Mike, I have a few earlier gears from penn with a recess, most are for the surfmasters and squidders, but I also have one or two very early chromed steel for the jigmaster.
Here are some variations with the gears, these are all from penn, some have the recess, some have the bum. the 5-155 don't show neither, but those same gears are .65mm different on the OD.
(http://i766.photobucket.com/albums/xx305/pescatore3/004_zps73ccd9df.jpg) (http://s766.photobucket.com/user/pescatore3/media/004_zps73ccd9df.jpg.html)
His gear should be just fine, the washer for under the gear is probably too thin or wore out and needs replacement. I'm betting a new under the gear washer is all that is needs.
Title: Re: Penn 500 dog doesn't engage always
Post by: Hoochrip on August 31, 2014, 07:54:59 PM

The gear does look like a chromed gear with some chroming missing in recess area. The gear looks like the one Sal has pictured on upper top right corner. I have newell gears but not a recessed gear to compare it to but the the metal looks a lot different than my newell gears. I was confused, never saw a jigmaster gear like that before. I put in a jigmaster steel gear I had and it is working great now. I'll play with the other when I get Shark Hunters washers and will let you guys know if this works out. Thanks for the pictures an knowledge from all on this site.
Title: Re: Penn 500 dog doesn't engage always
Post by: Hoochrip on August 31, 2014, 08:51:45 PM
I'll try to get a picture posted. Still new to this new technology, might have to get help from someone at work.
Title: Re: Penn 500 dog doesn't engage always
Post by: Hoochrip on September 02, 2014, 07:19:54 AM
This is a picture of the gear in question in the top left, the other two are some of the newell gears for comparison.
Thanks,
Hoochrip
Title: Re: Penn 500 dog doesn't engage always
Post by: Hoochrip on September 02, 2014, 07:27:59 AM
Washer under gear and close up of gear. I got someone who help me post these pictures. Now that I know I'll be able to better inform all.
Thanks,
Hoochrip
Title: Re: Penn 500 dog doesn't engage always
Post by: Tiddlerbasher on September 02, 2014, 09:31:36 AM
Cry havoc and let slip the dogs of reels  :D
Title: Re: Penn 500 dog doesn't engage always
Post by: bluefish69 on September 04, 2014, 03:51:23 AM
That washer looks too big. It looks the same size as the Drag Washer. The Washer you need is #4-60 Delrin you can get it from Dawn at Smooth Drag or Scott's B&T in N.J. same part #.

Mike
Title: Re: Penn 500 dog doesn't engage always
Post by: Shark Hunter on September 04, 2014, 04:53:07 AM
I thought it looked too big too Mike. I'm going to cut him some. He's in the same line as you! :D I just need to take one of my Jimasters apart.
Title: Re: Penn 500 dog doesn't engage always
Post by: Hoochrip on September 05, 2014, 06:00:54 AM
Shark Hunter,
Did you see the great white attacked a kayak in Plymouth Ma, no one hurt? I used to spearfish and dive for lobster right where she was attack taking pictures of seal. Over 300 dives off that beach. My uncle who got me hooked on fishing as a 6 year old has a cottage across the street from that beach, met my wife at that cottage. Thanks for the help,
Mark
Title: Re: Penn 500 dog doesn't engage always
Post by: Shark Hunter on September 05, 2014, 01:38:30 PM
Yes I did Mark,
Lets See, They were Kayaking, photographing seals in waters that Great Whites are Hunting. The seals are hugging the beach, trying to stay out of range. Lets Kayak out further! It chewed up their kayak, but didn't hurt them. They were both blondes, by the way. ;D
Title: Re: Penn 500 dog doesn't engage always
Post by: Hoochrip on September 05, 2014, 02:59:05 PM
Even my wife said what's wrong with them. Some people want to know how the bait feels. It was 12 miles south of last sighting in Duxbury.
Title: Re: Penn 500 dog doesn't engage always
Post by: bluefish69 on September 05, 2014, 03:27:23 PM
Dawn at Smooth Drag has the best prices on these washers .50 each

Mike
Title: Re: Penn 500 dog doesn't engage always
Post by: Hoochrip on September 05, 2014, 04:45:11 PM
Thanks, Mike
Title: Re: Penn 500 dog doesn't engage always
Post by: Hoochrip on September 09, 2014, 01:19:05 PM
Thanks Daron got the washers in the mail yesterday will throw them in later this week.
Mark