Reel Repair by Alan Tani

Conventional and Bait Casting Reel Rebuild Tutorials and Questions => Penn Tutorials and Questions => Topic started by: TheReelGuy850 on January 14, 2015, 02:46:20 AM

Title: Penn 309 upgrades??
Post by: TheReelGuy850 on January 14, 2015, 02:46:20 AM
Want to breathe some life into my old 309 lw.I know I can upgrade my drag. But any other suggestions to make her a bottom fishing tank?
Title: Re: Penn 309 upgrades??
Post by: Bryan Young on January 14, 2015, 02:49:13 AM
Quote from: TheReelGuy850 on January 14, 2015, 02:46:20 AM
Want to breathe some life into my old 309 lw.I know I can upgrade my drag. But any other suggestions to make her a bottom fishing tank?
I would recommend SS gear sleeve and if you have steel gears, my 5 stack drag kit, then to follow up with a stainless steel arm and 3/0 handle.
Title: Re: Penn 309 upgrades??
Post by: TheReelGuy850 on January 14, 2015, 03:04:35 AM
its an older 309 so im guessing brass internals??Whats the cost for an upgrade like this Bryan?
Title: Re: Penn 309 upgrades??
Post by: fIsHsTiiCkS on January 14, 2015, 03:07:39 AM
Also, a nice SS spool to top it off. If it doesn't already have one.
Title: Re: Penn 309 upgrades??
Post by: TheReelGuy850 on January 14, 2015, 03:16:00 AM
chrome plated brass spool on mine :-[
Title: Re: Penn 309 upgrades??
Post by: fIsHsTiiCkS on January 14, 2015, 03:27:05 AM
Cost if upgrades on this thing cab easily be almost a $100 dollars. But it would be a sweet reel!
Title: Re: Penn 309 upgrades??
Post by: Bryan Young on January 14, 2015, 06:57:51 AM
Prices are approximates:

SS Gear sleeve - $20
SS Arm - $10
3/0 Handle - $27
5+1 Drag Kit - $27

Yeah, about $100
Title: Re: Penn 309 upgrades??
Post by: TheReelGuy850 on January 14, 2015, 12:13:45 PM
Bryan,once i get the funds to do this upgrade can i get the parts here?
Title: Re: Penn 309 upgrades??
Post by: broschro on January 14, 2015, 12:26:27 PM
You can!
Title: Re: Penn 309 upgrades??
Post by: TheReelGuy850 on January 14, 2015, 12:27:27 PM
double dog possible??
Title: Re: Penn 309 upgrades??
Post by: akfish on January 14, 2015, 12:32:55 PM
The problem you'll run into when you push the drag on a 309 is frame flex and when that happens, the level wind is toast. The 309 is a 30# class reel...
Title: Re: Penn 309 upgrades??
Post by: crackerman on January 14, 2015, 02:25:39 PM
I ran into this issue when it was time to upgrade and repair my lb67.... So i spent the same money and picked up a 113hlw and some upgrade parts. 112h reels are readily available for cheap, albeit no levelwind, if you really forsee yourself putting a massive strain on the reel. I do agree with the others, 30lb reel at best, everything goes wonkey and tweaks over 10lbs of drag. Whereas a built 4/0 can go over 50 and survive.
Title: Re: Penn 309 upgrades??
Post by: Keta on January 14, 2015, 04:02:09 PM
I've seen some nice Pacific halibut caught on 309's but they needed to be scrapped after.
Title: Re: Penn 309 upgrades??
Post by: foakes on January 14, 2015, 04:24:21 PM
Bill, Lee, and Crackerman have good points to remember when upgrading --

While it is true that any reel can be upgraded -- when does it make functional and economic sense to do so?

We can talk about upgrades such as drag stacks, power handles, SS components like gears & sleeves, double SS dogs, SS yokes, spools, and the list goes on...

I have talked many clients and friends out of certain upgrades -- if they don't make sense practically.

At some point, when assessing what you plan to do with a certain reel -- a basic approach works for me.

When planning on beefing up a drag stack to high numbers -- if not doing the Tib or Accurate frame first -- is many times a wasted effort.  Soft posts and stands will -- and do twist and tweak under the expanded load -- then all has been a waste of effort and resources.

It makes sense to evaluate each reel on its own merits -- using experience and economy as your guide.

Could be the best bet is to go to a different reel like a Senator or a graphite Penn LW, if LW is needed.

If a solid aluminum frame is not available for a particular reel (and it is not for the 309 or 209) -- I will beef up the drag with greased CFs, new under gear washer of Delrin or CF -- fully service and grease the reel -- tighten everything up -- and go fishing.

IMO, it is sort of like building a house -- without a properly engineered foundation -- the house will have issues over time.  

With a reel, if the drag numbers will not support the integrity of the frame -- issues will become apparent very quickly.

A 309 is just basically a 209 with a higher line capacity.  And the Level Wind is a weak component when left stock -- and even more of a liability when other components are added.  

Make sure you know where you are going, upgrade-wise -- and what your intended target fish might be -- before proceeding down the rabbit hole.

Not intending to change anyone's mind, or tell anyone what to do with their reels.  Just offering a few other views before spending too much money.

Best,

Fred

Title: Re: Penn 309 upgrades??
Post by: Islandgypsy on January 14, 2015, 06:40:17 PM
Once again, Fred, well said.....GB
Title: Re: Penn 309 upgrades??
Post by: txangler81 on January 14, 2015, 07:05:59 PM
I wish someone would make frames for these and at least a brass gear to replace the delrin worm gear.
Title: Re: Penn 309 upgrades??
Post by: Vintage Offshore Tackle on January 14, 2015, 08:19:39 PM
Quote from: TheReelGuy850 on January 14, 2015, 02:46:20 AM
Want to breathe some life into my old 309 lw.I know I can upgrade my drag. But any other suggestions to make her a bottom fishing tank?

I agree with Fred that you don't want to spend a ton of money trying to make a silk purse out of a sow's ear, and that you would probably be better off spending the money on a heavier duty reel and reserving your 309 for lighter applications, but if you have a sentimental attachment to the 309 and want to use it, one option mght be to add a Newell aluminum base which has near zero flex and would add some rigidity to the reel and keep your side plates and levelwind parts in better alignment under load.  I could deliver a good used base to you in Florida for $24 including the four longer mounting screws, but not including the rod clamp.  If that might work for you, I would be happy to send you some photos.

Thanks,

Randy
Title: Re: Penn 309 upgrades??
Post by: TheReelGuy850 on January 14, 2015, 10:12:20 PM
Thanks for the input guys.I don't wanna go too wild.the reel has some sentimental value to me so I wanna keep it around and fish the mess outta it! :)  ill be using the reel for snapper, gag, mangrove snapper and kings on the n.w fla coast.
Title: Re: Penn 309 upgrades??
Post by: broschro on January 14, 2015, 11:01:29 PM
I love my 309 as well its now my oldest sons,he has caught some nice trigger fish, sea bass, chicken snapper, and others. i keep it set up with a two hook rig that we in north Florida call a mayport rig. if you are targeting big bottom dwellers such as Grouper, sow snapper,and Amberjack, you will definitely want to go with a 6/0 or the 4/0 Tank imo.lost a few big ones on my 4/0 to.
Title: Re: Penn 309 upgrades??
Post by: surfcaster on January 14, 2015, 11:36:23 PM
You can put jig master gears & drag upgrades in it, change the sleeve & handle.
etc etc
Title: Re: Penn 309 upgrades??
Post by: broschro on January 14, 2015, 11:43:13 PM
has anyone tried the JM gears in one yet?
Title: Re: Penn 309 upgrades??
Post by: fIsHsTiiCkS on January 14, 2015, 11:55:59 PM
The main gear is the same as the JM already
Title: Re: Penn 309 upgrades??
Post by: Alto Mare on January 15, 2015, 12:27:55 AM
The 309 is a nice reel, upgrade the drags as we've been doing, a ss sleeve and you should do just fine. A smoother reel could be pushed a little more.
Title: Re: Penn 309 upgrades??
Post by: mo65 on July 02, 2016, 11:32:59 PM
After reading this thread...I suddenly have the desire to take my old 309 and see what I can do with it. I'll agree that it's not a Senator...but I think some guys are underestimating this workhorse. Mainly in the gearing department...there's a big difference between a 309 and a 209 here. The 309 has a big #5-500...the 209 has a little #5-155!  :o

I'll also agree it's a 30lb. reel, and I'd have no reason to try taking it further. But, instead of having a reel ready to explode at 10lbs. of drag, a few upgraded parts could make it a buttery smooth one. Bryan's 5+1 kit comes to mind. Or maybe just a stock 3 washer/delrin under gear setup. Also one of Alan's ss gear sleeves would keep the handle tight. I'm on a mission......;D