Reel Repair by Alan Tani

Conventional and Bait Casting Reel Rebuild Tutorials and Questions => Penn 99/Jigmaster/SurfMaster/Squidder Tutorials and Questions => Topic started by: Alto Mare on March 31, 2015, 04:29:20 PM

Title: My green plates Jigmaster
Post by: Alto Mare on March 31, 2015, 04:29:20 PM
I was looking for some green plates and couldn't find them anywhere, Randy (Vintage Offshore Tackle), was helpful sending me a set that he had, thanks again Randy.
The reel guts are from Black Pearl ( ProChallenger), the gears are 4:1 ratio, both pinion and main gears are heat treated...very durable. The custom stainless steel spacer bars are also from him.
The counterbalanced handle is from Adam (Three se7ens), with very little help from me on the design.
Very nice job on the handle Adam, exactly what I was looking for.
The drag kit is the 5 washers kit from Bryan.
The cupped Delrin washer on top and a Delrin washer for under the gear are from McMasterCarr and so are the stainless steel screws.
Here are some photos:
(http://i1101.photobucket.com/albums/g431/pescatore1/008_11.jpg) (http://s1101.photobucket.com/user/pescatore1/media/008_11.jpg.html)
Everything went in the Lee-Pro plates nicely
(http://i1101.photobucket.com/albums/g431/pescatore1/020_5.jpg) (http://s1101.photobucket.com/user/pescatore1/media/020_5.jpg.html)
except for Black Pearl's spacer, the hole on the plate is not centered with the gear sleeve, so I had to use the stock spacer. Not a big deal, these gears are plenty strong and I'm not worried about them
(http://i1101.photobucket.com/albums/g431/pescatore1/024_2.jpg) (http://s1101.photobucket.com/user/pescatore1/media/024_2.jpg.html)
And here is the reel all assembled and working flawlessly
(http://i1101.photobucket.com/albums/g431/pescatore1/025_2.jpg) (http://s1101.photobucket.com/user/pescatore1/media/025_2.jpg.html)
(http://i1101.photobucket.com/albums/g431/pescatore1/025_2.jpg) (http://s1101.photobucket.com/user/pescatore1/media/025_2.jpg.html)
Adam's stainless steel counterbalanced handle
(http://i1101.photobucket.com/albums/g431/pescatore1/030_2.jpg) (http://s1101.photobucket.com/user/pescatore1/media/030_2.jpg.html)
And a closer shot of this gorgeous reel
(http://i1101.photobucket.com/albums/g431/pescatore1/035_1.jpg) (http://s1101.photobucket.com/user/pescatore1/media/035_1.jpg.html)
Dwight I take it you realized where this reel will go...no pressure buddy ;) ;D

Sal
Title: Re: My green plates Jigmaster
Post by: Porthos on March 31, 2015, 04:35:04 PM
Christmas-y...and very Italian at the same time!
Title: Re: My green plates Jigmaster
Post by: BMITCH on March 31, 2015, 04:41:05 PM
Very nice reel Sal! It's not only great looking but built like a tank. You gonna fish it??
Title: Re: My green plates Jigmaster
Post by: STRIPER LOU on March 31, 2015, 04:44:15 PM
Looks SWEET! Another great job!!!
Did someone coin the term Salonized.  Just messing with you sal, just another great piece of work from you. By the way, Randy does have a lot to hard to find goodies and great guy to work with!!!!
................Lou
Title: Re: My green plates Jigmaster
Post by: foakes on March 31, 2015, 04:52:25 PM
Another solid masterpiece, Sal!

Sort of reminds me of something -- can't put my finger on it though?

Best,

Fred

(http://i748.photobucket.com/albums/xx130/foakes1/B62679C3-2F34-46A8-B34E-63623A1DEB58_zpsy1sfael7.jpg) (http://s748.photobucket.com/user/foakes1/media/B62679C3-2F34-46A8-B34E-63623A1DEB58_zpsy1sfael7.jpg.html)
Title: Re: My green plates Jigmaster
Post by: Shark Hunter on March 31, 2015, 05:13:20 PM
Great Work Sal!
I thought of you yesterday. I saw a Fiat with a Italian Flag stripe painted down the back of it. ;D
Title: Re: My green plates Jigmaster
Post by: coastal_dan on March 31, 2015, 05:34:41 PM
I'd nickname it "The Italian Stallion"...great job as always.
Title: Re: My green plates Jigmaster
Post by: bestout on March 31, 2015, 06:32:44 PM
awesome!!!
Title: Re: My green plates Jigmaster
Post by: fIsHsTiiCkS on March 31, 2015, 07:56:12 PM
Thats a beauty! Showing a lot of Italian pride, can't wait to see it with the rod Dwight is doing for you!
Title: Re: My green plates Jigmaster
Post by: Doug on March 31, 2015, 08:06:39 PM
Wow nice reel ! now that's what I call a tank>   Doug
Title: Re: My green plates Jigmaster
Post by: Jerseymic on March 31, 2015, 08:13:29 PM
Nice one Sal.
Title: Re: My green plates Jigmaster
Post by: mike1010 on March 31, 2015, 08:32:38 PM
Amazing Jigmaster.  Great work.  When the new Black Pearl gears come in, I hope to take my already tuned Jigmaster further in that direction.
Title: Re: My green plates Jigmaster
Post by: Alto Mare on March 31, 2015, 08:38:13 PM
Thanks guys, I'm glad you like it, but you can't have it ;D

Quote from: BMITCH on March 31, 2015, 04:41:05 PM
Very nice reel Sal! It's not only great looking but built like a tank. You gonna fish it??
Yes Bob, I will be fishing this one, but it will only feel my hands ;)
Title: Re: My green plates Jigmaster
Post by: fIsHsTiiCkS on March 31, 2015, 09:05:22 PM
You powder coat those rings?
Title: Re: My green plates Jigmaster
Post by: Rancanfish on March 31, 2015, 09:50:53 PM
I was looking at the rings going 'whaaaaat?, are they white?'.   

Then I got Fred's joke.

Go Sal!
Title: Re: My green plates Jigmaster
Post by: fIsHsTiiCkS on March 31, 2015, 09:54:41 PM
No SS bridge screws?!  ;)
Title: Re: My green plates Jigmaster
Post by: Alto Mare on March 31, 2015, 10:58:38 PM
Jason, nothing gets by you  ;D. They're back ordered. If you didn't seal the box yet, throw a couple in there ;)
Title: Re: My green plates Jigmaster
Post by: redfish12 on March 31, 2015, 11:00:33 PM
Looks awesome!!! Do you by chance know the part numbers for the screws from MC? Also, did you powder-coat those rings? They really look great!
Title: Re: My green plates Jigmaster
Post by: Alto Mare on March 31, 2015, 11:18:16 PM
Quote from: redfish12 on March 31, 2015, 11:00:33 PM
Looks awesome!!! Do you by chance know the part numbers for the screws from MC? Also, did you powder-coat those rings? They really look great!
I always order 3different sizes, as in 3/8"- 1/2" and 5/8".
Here is the #
http://www.mcmaster.com/#catalog/92185A136

I was going to get the rings powder coated, but didn't have the time. i have a friend that touches up car wheels, I stripped the chrome and made them nice and smooth, he painted and added 5 coats of clear. If they don't hold up its not a big deal, but I'm guessing they will, that stuff is tough.
Sal
Title: Re: My green plates Jigmaster
Post by: basto on April 01, 2015, 12:02:34 AM
Love that stainless handle Sal. Nice to see a custom handle using the old classic shape. Very cool reel!
Basto
Title: Re: My green plates Jigmaster
Post by: redfish12 on April 01, 2015, 12:36:49 AM
Thanks Sal!!
Title: Re: My green plates Jigmaster
Post by: Marcq on April 01, 2015, 12:49:52 AM
Cool  8) The more I look at it the more I like it

Car paint is pretty tough sh*t when done by a pro, just think what a car goes through

Marc..
Title: Re: My green plates Jigmaster
Post by: Three se7ens on April 01, 2015, 12:53:40 AM
Beautiful reel Sal.
Title: Re: My green plates Jigmaster
Post by: Alto Mare on April 01, 2015, 01:40:40 AM
Thanks guys. Maybe if I keep the same color combination it might be good luck :-\.
These jigging lures were custom made for me by Saltidog, a very good person.
We haven't seen him around for a while now, I hope he's doing good.
(http://i1101.photobucket.com/albums/g431/pescatore1/036_1.jpg) (http://s1101.photobucket.com/user/pescatore1/media/036_1.jpg.html)
(http://i1101.photobucket.com/albums/g431/pescatore1/038_1.jpg) (http://s1101.photobucket.com/user/pescatore1/media/038_1.jpg.html)
Title: Re: My green plates Jigmaster
Post by: pyros46290 on April 01, 2015, 02:56:19 AM
looks like the jigs match the reel! is that why you got the green plates?? jk both look nice
Title: Re: My green plates Jigmaster
Post by: Dominick on April 01, 2015, 03:06:47 AM
Quote from: pyros46290 on April 01, 2015, 02:56:19 AM
looks like the jigs match the reel! is that why you got the green plates?? jk both look nice
Nope, the Italian flag... Dominick
Title: Re: My green plates Jigmaster
Post by: Tightlines667 on April 01, 2015, 03:12:14 AM
Now you just need to pair this reel with a custom Italian-theamed rod from Jon (like the one he made a few months back).
Title: Re: My green plates Jigmaster
Post by: mhc on April 01, 2015, 12:38:38 PM
Nice colour scheme on a tough reel Sal - at the risk of being picky, are the SS frame spacer bars installed upside down intentionally?
Title: Re: My green plates Jigmaster
Post by: Aiala on April 01, 2015, 01:52:01 PM
Sal, Che bellezza! You know how I am about colored reels... yours is simply off-the-charts gorgeous. May you catch many fish with it for a very long time!  :D

Am I right that the drag star in photo #1 is different than the one on your completed reel? Not that it's important, just curious. (Always!  ;) )

Quick question, if I may: Your cupped Delrins come from McM-C... would you happen to have handy the catalogue numbers for those washers? Grazie!   :)
~A~

Title: Re: My green plates Jigmaster
Post by: Alto Mare on April 01, 2015, 03:12:27 PM
Quote from: mhc on April 01, 2015, 12:38:38 PM
Nice colour scheme on a tough reel Sal - at the risk of being picky, are the SS frame spacer bars installed upside down intentionally?
That is a good question...good eye ;).
The spacer bars are the prototype, at first they were rubbing a little. These are fine I took some material off from the inside. Alan also decided to make the outer side rounded.
(http://i1101.photobucket.com/albums/g431/pescatore1/003_19.jpg) (http://s1101.photobucket.com/user/pescatore1/media/003_19.jpg.html)
on the left are the prototype the ones on the right look better, but mine are unique ;D
here is a pic of the bar that has been shaved off a little
(http://i1101.photobucket.com/albums/g431/pescatore1/002_11.jpg) (http://s1101.photobucket.com/user/pescatore1/media/002_11.jpg.html)
we don't waste anything here  ;D

Title: Re: My green plates Jigmaster
Post by: Alto Mare on April 01, 2015, 03:20:38 PM
Quote from: Aiala on April 01, 2015, 01:52:01 PM
Sal, Che bellezza! You know how I am about colored reels... yours is simply off-the-charts gorgeous. May you catch many fish with it for a very long time!  :D

Am I right that the drag star in photo #1 is different than the one on your completed reel? Not that it's important, just curious. (Always!  ;) )

Quick question, if I may: Your cupped Delrins come from McM-C... would you happen to have handy the catalogue numbers for those washers? Grazie!   :)
~A~


Thank you Aiala, I'm glad you like it.
The star has fine threads and I didn't have the correct gear sleeve, this one will do for now, but will eventually change it.
Here is the catalog# for the Acetal Belleville:
http://www.mcmaster.com/#catalog/3573A17
these will not work, unless you get Black Pearl's custom space, the ID is a little lose. If you get the spacer, try the 10.5mm, or 11.5mm, the 12.5mm is too tall.
Title: Re: My green plates Jigmaster
Post by: Big Tim on April 03, 2015, 01:26:42 PM
Ey Paisano  :o Spettacolare!
Title: Re: My green plates Jigmaster
Post by: Alto Mare on April 03, 2015, 02:02:12 PM
Quote from: Big Tim on April 03, 2015, 01:26:42 PM
Ey Paisano  :o Spettacolare!
;D ;D
Title: Re: My green plates Jigmaster
Post by: txangler81 on April 04, 2015, 04:06:42 AM
so the Belleville washers wont work with out the custom spacers