Reel Repair by Alan Tani

Conventional and Bait Casting Reel Rebuild Tutorials and Questions => Penn 99/Jigmaster/SurfMaster/Squidder Tutorials and Questions => Topic started by: Rancanfish on June 20, 2015, 06:05:15 PM

Title: Drag star releases when you turn the handle.
Post by: Rancanfish on June 20, 2015, 06:05:15 PM
Okey dokey,  I am too lazy to keep searching for the answer.

One of my 501's has an issue.  When I turn the handle, the drag star hangs up and backs off the drags.  I adjust it back down, and though it looks like it's turning with the handle, it slowly backs off again.

This was answered before in another thread, but my search skills can't locate.

???  I had previously done a poor job of grinding down one of the SS sleeves so I decided to try another from Alan. New one was too short at 10.4mm, so I dis-assembled the reel and added a belville to the existing one.  The new sleeve now stuck out enough, but then this new issue cropped up.  The drag works fine if closed down 3/4 or more.  With a light drag setting, it backs off.
Title: Re: Drag star releases when you turn the handle.
Post by: Shark Hunter on June 20, 2015, 06:44:17 PM
The problem is in the stack Randy.
Title: Re: Drag star releases when you turn the handle.
Post by: Keta on June 20, 2015, 06:57:52 PM
Most likely the metal washers are not right, CF, keyed, CF, eared, CF, keyed and on. The top washer should be a keyed washer.
Title: Re: Drag star releases when you turn the handle.
Post by: Rancanfish on June 20, 2015, 07:55:25 PM
Well, the good news is I have you guys to help.

The bad news is, I was just playing around with the unbolted handle and rounded off the sleeve.  Can't believe I was so dumb.

The good news is, I have a a new SS sleeve and 5+1 drag kit from Bryan.

The bad news is I'm gonna have to swap all the new good parts into my Accurate framed 501. And use the parts from that to put into this reel.  I'll probably solve the problem without knowing what it was.  The stack looked fine. The eared washer was still in the slots.

One little boo boo and I am working on two reels now. ::)
Title: Re: Drag star releases when you turn the handle.
Post by: Keta on June 20, 2015, 08:28:47 PM
D'oh!   I've never done this..... ;D
Title: Re: Drag star releases when you turn the handle.
Post by: Rancanfish on June 20, 2015, 08:57:09 PM
Question, does it matter if the SS dog is loose on the post?

EDIT:   Hope not!  It's back together now.   :D

Both reels turned out great.  The Accurate version has SS everything except the yoke. A greased 5 stack, a 24-56 arm with a Kolekar handle and a clamp stolen off my only Tiburon reel, a 500.

The 501 I built from sideplates from Aiala and an anniversery spool from Vintage is finally a good functional reel.  I removed the extra spring washer I had inside and put it under the star, and voila!

I'm ready for a 40lb salmon now.  Or that pesky thresher shark that led me around for 40 minutes.  Which ever comes first.

Thanks guys.
Title: Re: Drag star releases when you turn the handle.
Post by: Keta on June 21, 2015, 01:07:39 AM
Quote from: Rancanfish on June 20, 2015, 08:57:09 PM
Question, does it matter if the SS dog is loose on the post?


How loose?   
Title: Re: Drag star releases when you turn the handle.
Post by: Shark Hunter on June 21, 2015, 04:49:07 AM
Threshers don't cruise the Gulf, I wish they did. I would have no problem slicing one of those bad boys up! I know how good they taste. ;)
Title: Re: Drag star releases when you turn the handle.
Post by: Rancanfish on June 21, 2015, 04:56:03 AM
Quote from: Keta on June 21, 2015, 01:07:39 AM
Quote from: Rancanfish on June 20, 2015, 08:57:09 PM
Question, does it matter if the SS dog is loose on the post?


How loose?   


It would be 1/32nd all around if I guessed.  You know what, I'll measure with the caliper tomorrow. Or slide a drill bit in there.
Title: Re: Drag star releases when you turn the handle.
Post by: Keta on June 21, 2015, 05:03:36 AM
That seems excessive, I will send another if it causes problems.   Check the post to see if it's under size too.
Title: Re: Drag star releases when you turn the handle.
Post by: Rancanfish on June 21, 2015, 05:22:07 AM
Did you make these Lee?

When I noticed it I took out another brass dog from my parts box and it had a smaller hole too. Both the SS dogs have larger holes.

I'm not sure but I think I bought these and the sleeves from Bryan.
Title: Re: Drag star releases when you turn the handle.
Post by: Tightlines667 on June 21, 2015, 05:38:12 AM
Quote from: Shark Hunter on June 21, 2015, 04:49:07 AM
Threshers don't cruise the Gulf, I wish they did. I would have no problem slicing one of those bad boys up! I know how good they taste. ;)

Actually they have been caught in the gulf incidentally on longline vessels.  They are a truely mesopelagic species, and favor the deep (>300m) cold waters.  The longrange tuna fleet fishes much shallower waters in the SE region, and the SE swordfish bouy boats are fishing where the Threshers are scarce.   Thus their Western Atlantic#Gulf poulation is actually quite robust when conpared to their Pacific breathern.  They may be around, but you are not likely to ever encounter them inside of the continentsl shelf.
Title: Re: Drag star releases when you turn the handle.
Post by: Keta on June 21, 2015, 05:47:59 AM
Quote from: Rancanfish on July 19, 1974, 05:20:12 PM

I'm not sure but I think I bought these and the sleeves from Bryan.

He gets them from me.
Title: Re: Drag star releases when you turn the handle.
Post by: Bryan Young on June 21, 2015, 05:49:06 AM
Quote from: Keta on June 21, 2015, 05:47:59 AM
Quote from: Rancanfish link=topic=14557.msg149475#msg149475 date=143486412

I'm not sure but I think I bought these and the sleeves from Bryan.
/quote]

He gets them from me.

I was just about to type that too Lee.  Hahahaha.
Title: Re: Drag star releases when you turn the handle.
Post by: Rancanfish on June 21, 2015, 06:08:39 AM
I was just letting Lee know so he would know if they were his or not.

EDIT:
Okay,  If I hold a standard 15-500 dog and slide the shaft into the opening for the post, a 9/64ths bit is snug. If I slide it into the SS dog, it flops around a bit.

If I put the side of the SS dog that was apparently the side the drilling process was started from, the dog will sit on top of a 5/32nds bit. If I turn it over it just falls off. There is a taper to the hole on one side.  Hope that makes sense.

The reel is back together already so I checked with a caliper the dog posts on two separate 15-5ooS bridges I had in my box. There was a slight 1/200ths difference in them. The standard dogs are snug, the SS dog is loose.

That's about as technical as I can get in my descriptions.  (I'm a low voltage troubleshooting fool, but lost when it comes to this stuff).

Thanks.