Reel Repair by Alan Tani

Conventional and Bait Casting Reel Rebuild Tutorials and Questions => Penn 99/Jigmaster/SurfMaster/Squidder Tutorials and Questions => Topic started by: Alto Mare on June 20, 2015, 08:22:25 PM

Title: Custom Stainless steel plates
Post by: Alto Mare on June 20, 2015, 08:22:25 PM
I received the plates and the first thing I want to mention is that the camera doesn't do these justice, they look much nicer than what you're looking at.
I had hundreds of reels come through my hands and these are the best I've ever seen, the stainless steel really stands out.
They are much heavier than the aluminum, but as I mentioned earlier, I was aware of it and it doesn't bother me personally.
(http://i1101.photobucket.com/albums/g431/pescatore1/002_20.jpg) (http://s1101.photobucket.com/user/pescatore1/media/002_20.jpg.html)
(http://i1101.photobucket.com/albums/g431/pescatore1/001_25.jpg) (http://s1101.photobucket.com/user/pescatore1/media/001_25.jpg.html)
And the assembly to see if everything fits as it should
(http://i1101.photobucket.com/albums/g431/pescatore1/008_18.jpg) (http://s1101.photobucket.com/user/pescatore1/media/008_18.jpg.html)
(http://i1101.photobucket.com/albums/g431/pescatore1/009_13.jpg) (http://s1101.photobucket.com/user/pescatore1/media/009_13.jpg.html)
(http://i1101.photobucket.com/albums/g431/pescatore1/007_18.jpg) (http://s1101.photobucket.com/user/pescatore1/media/007_18.jpg.html)
Some pics of the assembled reel
(http://i1101.photobucket.com/albums/g431/pescatore1/025_8.jpg) (http://s1101.photobucket.com/user/pescatore1/media/025_8.jpg.html)
(http://i1101.photobucket.com/albums/g431/pescatore1/024_9.jpg) (http://s1101.photobucket.com/user/pescatore1/media/024_9.jpg.html)
plates fit nice and snug
(http://i1101.photobucket.com/albums/g431/pescatore1/022_8.jpg) (http://s1101.photobucket.com/user/pescatore1/media/022_8.jpg.html)
(http://i1101.photobucket.com/albums/g431/pescatore1/016_15.jpg) (http://s1101.photobucket.com/user/pescatore1/media/016_15.jpg.html)

and now with the stainless steel bars
(http://i1101.photobucket.com/albums/g431/pescatore1/028_3.jpg) (http://s1101.photobucket.com/user/pescatore1/media/028_3.jpg.html)
(http://i1101.photobucket.com/albums/g431/pescatore1/027_7.jpg) (http://s1101.photobucket.com/user/pescatore1/media/027_7.jpg.html)
(http://i1101.photobucket.com/albums/g431/pescatore1/024_8.jpg) (http://s1101.photobucket.com/user/pescatore1/media/024_8.jpg.html)
(http://i1101.photobucket.com/albums/g431/pescatore1/023_5.jpg) (http://s1101.photobucket.com/user/pescatore1/media/023_5.jpg.html)
The machinist did a grewat job, I believe too perfect, the tolerance is very tight.
All parts fit in nicely, but the plates will need a little fine tuning here and there, its small, but needs to be done.
I will be sending these back, the rest will be up to Alan....stay tuned.

Sal
Title: Re: Custom Stainless steel plates
Post by: Keta on June 20, 2015, 08:27:17 PM
WOW!!!!!!   Alan does it again!!!!
Title: Re: Custom Stainless steel plates
Post by: reelrepair123 on June 20, 2015, 09:31:10 PM
just plain remarkable, beautiful plates and job by sal.  too pretty to use.    harryk
Title: Re: Custom Stainless steel plates
Post by: Rancanfish on June 20, 2015, 09:44:55 PM
Boy am I glad I said I'm in on these.

I like it with the stainless bars.  That is plinth quality there.

Thanks Sal for spending your Saturday morn doing tests.

Can you expound on your 'fine tuning' comment.  That stuff is what scares me, I can't even upgrade a handle without scratching the arm all up.  Just don't have the right tools or work area.

But that said, I'm going to get a set, even if it has to just sit and look pretty.
Title: Re: Custom Stainless steel plates
Post by: mhc on June 20, 2015, 11:13:53 PM
The plates look great. Is that 501 spool an Alan C prototype as well?
Title: Re: Custom Stainless steel plates
Post by: Alto Mare on June 20, 2015, 11:51:36 PM
Quote from: Rancanfish on June 20, 2015, 09:44:55 PM
Boy am I glad I said I'm in on these.

I like it with the stainless bars.  That is plinth quality there.

Thanks Sal for spending your Saturday morn doing tests.

Can you expound on your 'fine tuning' comment.  That stuff is what scares me, I can't even upgrade a handle without scratching the arm all up.  Just don't have the right tools or work area.

But that said, I'm going to get a set, even if it has to just sit and look pretty.
Nothing scary, as I mentioned above, it is just a fine tuning, something very simple. For instance, the hole for the eccentric is drilled too snug.It would still work, but I want a little more room there. As you could tell from the pics above, they did an amazing job, keep in mind, this is stainless steel, not aluminum.
Quote from: mhc on June 20, 2015, 11:13:53 PM
The plates look great. Is that 501 spool an Alan C prototype as well?
No, I do have his here, the notch for the pinion is just a hair too big, when I get a chance I will sand it down a bit and try it out.
Title: Re: Custom Stainless steel plates
Post by: LTM on June 21, 2015, 12:32:05 AM
That little 501 with the bars (and eventually a SS spool) is down right PURRRRRR...... DEEE! Its too incredible to fish. Thanx Sal for the pictures. Alan Chui, these are masterpieces!!!!!!!!

Outstanding,

Leo

PS Holy Smokes!!!!!!!!!  You should only fish these reels on SUNDAYS! ::) ::) ::)

Title: Re: Custom Stainless steel plates
Post by: Rothmar2 on June 21, 2015, 01:14:01 AM
Simply stunning. I can really appreciate the effort that has gone into this. These plates are pure art! And a piece of art worth owning.
Title: Re: Custom Stainless steel plates
Post by: Alto Mare on June 21, 2015, 01:56:23 AM
I forgot I had this spool, here you go, stainless steel plates - spacer bars and spool
(http://i1101.photobucket.com/albums/g431/pescatore1/049_3.jpg) (http://s1101.photobucket.com/user/pescatore1/media/049_3.jpg.html)
(http://i1101.photobucket.com/albums/g431/pescatore1/055_2.jpg) (http://s1101.photobucket.com/user/pescatore1/media/055_2.jpg.html)
Title: Re: Custom Stainless steel plates
Post by: fIsHsTiiCkS on June 21, 2015, 02:38:55 AM
These are simply amazing!! They look better than what I could have hopped for!! I really hope I get a change to get my hands on those bad boys!!
Title: Re: Custom Stainless steel plates
Post by: mhc on June 21, 2015, 03:14:09 AM
Quote from: Rothmar2 on June 21, 2015, 01:14:01 AM
Simply stunning. I can really appreciate the effort that has gone into this. These plates are pure art! And a piece of art worth owning.
x2   They are not only good looking works of art but also a very practical reel, combining strength with corrosion resistance.
Your almost there Sal, it has been a while since you first mentioned you wanted a full SS jigmaster. Do we know how many more orders we need to go into production with the plates? 
Title: Re: Custom Stainless steel plates
Post by: bluefish69 on June 21, 2015, 03:46:23 AM
Sal

Is the Eccentric SS. I could use at least 6 of those.

Mike
Title: Re: Custom Stainless steel plates
Post by: Marcq on June 21, 2015, 06:07:46 AM
 8)
Sal! How much did it weigh all put together with the SS spool?

Marc..
Title: Re: Custom Stainless steel plates
Post by: Alto Mare on June 21, 2015, 09:46:55 AM
Quote from: bluefish69 on June 21, 2015, 03:46:23 AM
Sal

Is the Eccentric SS. I could use at least 6 of those.

Mike
No Mike, its not. Those have been on the back burner for some time now, along with the lever. Alan didn't think there was enough interest, I believe there would be. We'll see what he says :-\.
Quote from: Marcq on June 21, 2015, 06:07:46 AM
8)
Sal! How much did it weigh all put together with the SS spool?

Marc..
Marc, the stock Jigmaster with the aluminum spool is  10 oz lighter.
Title: Re: Custom Stainless steel plates
Post by: Newell Nut on June 21, 2015, 10:26:56 AM
That is about as tanked as you can make one. Looks extremely solid, smooth and probably very quiet.
Title: Re: Custom Stainless steel plates
Post by: Tiddlerbasher on June 21, 2015, 10:36:21 AM
Lovely work Sal :) I have no reel use for such a reel but I neeeed one ;D
Title: Re: Custom Stainless steel plates
Post by: Alto Mare on June 21, 2015, 11:07:02 AM
Quote from: Marcq on June 21, 2015, 06:07:46 AM
8)
Sal! How much did it weigh all put together with the SS spool?

Marc..
Aluminum spool:
(http://i1101.photobucket.com/albums/g431/pescatore1/017_11.jpg) (http://s1101.photobucket.com/user/pescatore1/media/017_11.jpg.html)

Stainless steel spool:
(http://i1101.photobucket.com/albums/g431/pescatore1/018_10.jpg) (http://s1101.photobucket.com/user/pescatore1/media/018_10.jpg.html)
Title: Re: Custom Stainless steel plates
Post by: LTM on June 21, 2015, 03:20:25 PM
You know Guys,

When its all said and done, and I didnt think I would be one to say this at alllll. If you are ok with the weight of the finished reel. This reel is a "HELL OF A VALUE" considering all stainless internal parts, double dogs, stainless bars and spool, gear/drag options, two sizes (love the narrow). I dont need to say the final price (you do the math), but when you compare your final price to a Saltiga star drag, Shimano Calcutta or Trinidad etc etc, they will come up "SHORT" in strength/durability and PRICE.  After all; this is the era of $1000 spinning reels and USED Saltiga's and such going for over $300 EASY.

Sal, I know you didnt expect these comments to come from me (neither did I). ::) This little reel is a true example of johndtuttles expression: "doomsday reel" with lots of BLING! Alan Chui, your well on your way to manufacturing your own reels now and good luck to you. Carl Newell used the same business model with Penn reels as well. Too bad Daiwa keeps getting left out; I had to say that! ;) ;)

Nuff said,

Leo
Title: Re: Custom Stainless steel plates
Post by: David Hall on June 21, 2015, 03:57:05 PM
We have to be close to the minimum production order?
Who's keeping tally?
Where are we?
Title: Re: Custom Stainless steel plates
Post by: Black Pearl on June 21, 2015, 04:00:41 PM
Quote from: David Hall on June 21, 2015, 03:57:05 PM
We have to be close to the minimum production order?
Who's keeping tally?
Where are we?
Sorry to disappoint you. So far, it is still around 35 sets only.
Title: Re: Custom Stainless steel plates
Post by: Marcq on June 21, 2015, 04:55:10 PM
Thanks Sal, It sure looks badass  :o

Marc..
Title: Re: Custom Stainless steel plates
Post by: LTM on June 21, 2015, 05:06:22 PM
Hey just thought of something! By any chance can you use 113h 4/0 parts in these side plates like those special jigmasters that do use 4/0 parts? I just got to say it again, that little 501 is pig squealing sweeeeeeeeet!

Leo
Title: Re: Custom Stainless steel plates
Post by: David Hall on June 21, 2015, 06:03:56 PM
Quote from: Black Pearl on June 21, 2015, 04:00:41 PM
Quote from: David Hall on June 21, 2015, 03:57:05 PM
We have to be close to the minimum production order?
Who's keeping tally?
Where are we?
Sorry to disappoint you. So far, it is still around 35 sets only.

Damn!  We need another 65 commitments?
Title: Re: Custom Stainless steel plates
Post by: Mattman NZ on June 24, 2015, 06:47:47 AM
Excellent work Sal makes those reels even slicker than they were before.
Title: Re: Custom Stainless steel plates
Post by: Alto Mare on June 25, 2015, 10:39:42 AM
Quote from: Mattman NZ on June 24, 2015, 06:47:47 AM
Excellent work Sal makes those reels even slicker than they were before.
Thank you Matt, yes they are nice.

Sal
Title: Re: Custom Stainless steel plates
Post by: coastal_dan on June 25, 2015, 08:52:52 PM
Artwork for sure, the epitome of the word 'Tank'!  Thanks for sharing and the hard work.