Reel Repair by Alan Tani

General Maintenance Tips => General Questions and Trouble Shooting => Topic started by: mo65 on July 09, 2016, 02:31:18 PM

Title: Are These Delrin Washers?
Post by: mo65 on July 09, 2016, 02:31:18 PM
I just ordered some under gear spacers from Scott's and they are a different material than the old red spacers in all of my Penns. Are these Delrin? They sure are slick...from the side look like a phenolic type material.



Title: Re: Are These Delrin Washers?
Post by: handi2 on July 09, 2016, 04:02:23 PM
I don't know the material but they do last a very long time. Probably the life of the reel. Those were used after the red ones.
Title: Re: Are These Delrin Washers?
Post by: Alto Mare on July 09, 2016, 04:34:12 PM
Not really sure Mo, yours are rough at the edge, mine are smooth. This could be from the cutting process.
Some of the older washers from Penn appear to be Delrin, but snap in two when bent.I'm not saying they're bad though.
This Delrin washer will not snap, but I wouldn't want you to try it with yours
(http://i1101.photobucket.com/albums/g431/pescatore1/tools/20160709_122146.jpg) (http://s1101.photobucket.com/user/pescatore1/media/tools/20160709_122146.jpg.html)
Maybe Mo from Scott's could answer you :-\
Title: Re: Are These Delrin Washers?
Post by: mo65 on July 09, 2016, 05:10:36 PM
Quote from: Alto Mare on July 09, 2016, 04:34:12 PM
Not really sure Mo, yours are rough at the edge, mine are smooth. This could be from the cutting process.
Some of the older washers from Penn appear to be Delrin, but snap in two when bent.I'm not saying they're bad though.
This Delrin washer will not snap, but I wouldn't want you to try it with yours
Maybe Mo from Scott's could answer you :-\

  Even with those extreme closeup photos its hard to see, but these washers have what appears to be a fiberglass weave with a resin poured over it. And yes...it is rigid...would surely snap. Seeing how your washer bends I'm guessing delrin is more of a nylon/teflon type material. It actually sounds and looks very much like a material we used in the foil stamping industry.(you know...that shiny gold lettering on your birthday card) We used a flexible black board .030 thick as a buffer between the brass dies and the steel plate on the presses. Ironically, we also used a phenolic board that looked similar to the washer I pictured. Not to be left out, we even had the old red Penn spacer material too! :o Wish I had become a Penn reel nut before retiring...as I could have cut all the washers I wanted...we also die cut materials! :-\

  Yes...I was hoping Mizmo sees this post.
Title: Re: Are These Delrin Washers?
Post by: RowdyW on July 09, 2016, 05:20:27 PM
You don't have to wait for Mo to see the post. Just send her a PM. OR send Tony at Penn a PM.
Title: Re: Are These Delrin Washers?
Post by: sdlehr on July 09, 2016, 06:29:28 PM
Funny, Rudy and I were speaking about exactly this on Wednesday. We decided (he told me) they were not Delrin; I had thought they were. PennParts lists them as under-gear fiber washers, not Delrin.

Sid
Title: Re: Are These Delrin Washers?
Post by: mizmo67 on July 09, 2016, 07:58:17 PM
Penn might have a more specific answer on the material.

All our notes say is "Washer, Graphite"
Title: Re: Are These Delrin Washers?
Post by: mo65 on July 09, 2016, 10:27:37 PM
Quote from: mizmo67 on July 09, 2016, 07:58:17 PM
Penn might have a more specific answer on the material.

All our notes say is "Washer, Graphite"

Ahh...so it's not phenolic. I have a hunch those glass fibers I mentioned might be carbon fiber...as it is often referred to as graphite. At any rate, they look like very nice spacers, thanks everyone!  ;D
Title: Re: Are These Delrin Washers?
Post by: oc1 on July 10, 2016, 12:31:41 PM
I was looking for a way to differentiate delrin from nylon and found this:

Delrin (acetal) has a formaldehyde odor if burned, burns blue with no smoke and drips.

If it floats, it 's probably HDPE or polypropylene. You can distinguish by burning (acrid odor for PP, paraffin odor for HDPE).

If it sinks and has a burnt hair smell when burned, it's probably Nylon.


Many say that breathing the fumes from burning delrin is very bad for you.
-steve
Title: Re: Are These Delrin Washers?
Post by: Alto Mare on July 10, 2016, 01:02:59 PM
Steve, here is some other information on Acetal:
http://www.mcmaster.com/#8574kac/=137yogf
Title: Re: Are These Delrin Washers?
Post by: Aiala on July 10, 2016, 02:18:45 PM
Sal, I see that McMaster has a whole page of Acetal/Delrin flat washers (they're white rather than black): http://www.mcmaster.com/#flat-washers-(made-with-delrin-acetal-resin)/=137zm6a

Question: Are any of these the kind/size we can use in our reels?  ???

Thanks!  :)

~A~
Title: Re: Are These Delrin Washers?
Post by: Rancanfish on July 10, 2016, 02:59:46 PM
Thanks for reading my mind Aiala.   :D
Title: Re: Are These Delrin Washers?
Post by: Alto Mare on July 10, 2016, 03:22:06 PM
Quote from: Aiala on July 10, 2016, 02:18:45 PM
Sal, I see that McMaster has a whole page of Acetal/Delrin flat washers (they're white rather than black): http://www.mcmaster.com/#flat-washers-(made-with-delrin-acetal-resin)/=137zm6a

Question: Are any of these the kind/size we can use in our reels?  ???

Thanks!  :)

~A~
Aiala, the available dimensions don't really work for us.
The 1/2"  is very close to our 113H washer, but a little too thick.
The ones that I've been using are 0.025" and 0.035" in thickness, both have been doing great.
I believe Scott's and Smoothdrag washer's dimensions are 0.035" in thickness, you could go a little less or more, but what McMaster is showing is just too much.
Title: Re: Are These Delrin Washers?
Post by: Penn on July 15, 2016, 01:38:56 PM
What is the part # in question?

tony
Title: Re: Are These Delrin Washers?
Post by: Alto Mare on July 15, 2016, 01:56:48 PM
Quote from: Penn on July 15, 2016, 01:38:56 PM
What is the part # in question?

tony
Hello Tony, the part # is 4,  spacer washer ( under main gear ).

Thanks!

Sal
Title: Re: Are These Delrin Washers?
Post by: Penn on July 15, 2016, 03:38:07 PM
Thanks Sal,

Pulled the latest print for a 4-60, material states "Linen phenolic laminate w/ graphite"

tony
Title: Re: Are These Delrin Washers?
Post by: Alto Mare on July 15, 2016, 05:41:19 PM
Quote from: Penn on July 15, 2016, 03:38:07 PM
Thanks Sal,

Pulled the latest print for a 4-60, material states "Linen phenolic laminate w/ graphite"

tony
Thank you Tony!

I go some quick information on that stuff:

A fine weave cotton fabric base phenolic laminate which provides a finer surface texture and better machinability than Grade CE. Grade LE is low in moisture pick-up and dissipation factor, and is excellent in all electrical properties. It can be machined easily and cleanly to very close tolerances, and is recommended for use where there is need for good mechanical properties combined with excellent electrical characteristics.
Graphite is added as a solid lubrication.

This stuff sounds good, but Delrin might be a better choice.
Title: Re: Are These Delrin Washers?
Post by: mo65 on July 15, 2016, 07:51:32 PM
Quote from: Penn on July 15, 2016, 03:38:07 PM
Pulled the latest print for a 4-60, material states "Linen phenolic laminate w/ graphite"
Quote from: mo65 on July 09, 2016, 02:31:18 PM
They sure are slick...from the side look like a phenolic type material.

I have a hunch those glass fibers I mentioned might be carbon fiber.

Just call me Matlock...hee hee!  ;D