Reel Repair by Alan Tani

Conventional and Bait Casting Reel Rebuild Tutorials and Questions => Penn 99/Jigmaster/SurfMaster/Squidder Tutorials and Questions => Topic started by: RowdyW on December 22, 2016, 03:33:49 AM

Title: unknown pinion
Post by: RowdyW on December 22, 2016, 03:33:49 AM
I got a NOS main & pinion for a Jig. 500 last month & tonight I tried to install my new Tib. spool & it's a no go. I tried a newell & 2 penn spools with the same result. Has anybody run into this situation before? Anybody know what this pinion might be from?       Rudy
Title: Re: unknown pinion
Post by: Bryan Young on December 22, 2016, 03:38:11 AM
Quote from: RowdyW on December 22, 2016, 03:33:49 AM
I got a NOS main & pinion for a Jig. 500 last month & tonight I tried to install my new Tib. spool & it's a no go. I tried a newell & 2 penn spools with the same result. Has anybody run into this situation before? Anybody know what this pinion might be from?       Rudy
Can you post a picture of the pinion?
Title: Re: unknown pinion
Post by: RowdyW on December 22, 2016, 03:50:15 AM
Quote from: Bryan Young on December 22, 2016, 03:38:11 AM
Quote from: RowdyW on December 22, 2016, 03:33:49 AM
I got a NOS main & pinion for a Jig. 500 last month & tonight I tried to install my new Tib. spool & it's a no go. I tried a newell & 2 penn spools with the same result. Has anybody run into this situation before? Anybody know what this pinion might be from?       Rudy
Can you post a picture of the pinion?
No camera & wouldn't know how to post it anyway. Sorry Bry. It looks identical to a 500 pinion but the bore is to small for the 500 shaft.
Title: Re: unknown pinion
Post by: reel man on December 22, 2016, 04:44:12 AM
I've got a couple of those pinions from Newell that were used with other reels.  Think it's 12 teeth.  The pinion you have can be punched out to fit the shaft of the spool.  Just make sure it rolls on the main gear smoothly.
Title: Re: unknown pinion
Post by: RowdyW on December 22, 2016, 04:58:44 AM
Quote from: reel man on December 22, 2016, 04:44:12 AM
I've got a couple of those pinions from Newell that were used with other reels.  Think it's 12 teeth.  The pinion you have can be punched out to fit the shaft of the spool.  Just make sure it rolls on the main gear smoothly.
The pinion gear that I have has 12 teeth. How many teeth are on a 500 pinion?
Title: Re: unknown pinion
Post by: oc1 on December 22, 2016, 05:05:03 AM
I don't know anything about jigmaster gears, but I'd drill it out working up through the drill index until it's right and them polishing the bore with emery paper.  If the material and outside diameter is the same as normal pinions then maybe it is safe to assume it will be strong enough with the larger bore.
-steve
Title: Re: unknown pinion
Post by: mhc on December 22, 2016, 05:08:19 AM
The pinion gear that I have has 12 teeth. How many teeth are on a 500 pinion?
[/quote]
12 teeth on a 13-500 pinion.
Mike
Title: Re: unknown pinion
Post by: RowdyW on December 22, 2016, 05:15:11 AM
Steve, drilling wouldn't be a good option because it would leave too rough of a finish. A better way would be to use a reamer & lap it to finish size. It's cheaper to just get the correct gear that fits right. It would be a different story if the gear was unavailable.      Rudy
Title: Re: unknown pinion
Post by: mizmo67 on December 22, 2016, 04:28:38 PM
The 13-140 gear is externally really close in size to the 500, has 12 teeth and has the slightly smaller bore?
Title: Re: unknown pinion
Post by: RowdyW on December 22, 2016, 05:30:57 PM
Thanks Mo.       Rudy