Reel Repair by Alan Tani

Conventional and Bait Casting Reel Rebuild Tutorials and Questions => Penn 99/Jigmaster/SurfMaster/Squidder Tutorials and Questions => Topic started by: mhc on December 27, 2016, 12:45:50 PM

Title: Construction of anodized 500 spools
Post by: mhc on December 27, 2016, 12:45:50 PM
Has anyone pulled apart one of the Penn 500 anodized spools to see how they are made? The silver and red spools appear to to be assembled rather than a one piece spool with a shaft pressed in like the black/dark grey spools. I have a silver one that has a c or e clip on the shaft on tail plate side and there seems to be 'joints' in the arbor.

(http://alantani.com/gallery/17/7995_07_07_17_9_00_35.jpeg)

The line holding pin on the arbor is missing and I can poke an allen key through the hole to the opposite wall of the arbor - which suggests, to me anyway, the 'shaft' doesn't run through the full width.

(http://alantani.com/gallery/17/7995_07_07_17_9_01_31.jpeg)

I'm just curious how they were built.
Mike



Title: Re: Construction of anodized 500 spools
Post by: Keta on December 27, 2016, 02:00:25 PM
The shaft is one piece with a hole drilled through it.
Title: Re: Construction of anodized 500 spools
Post by: mhc on December 28, 2016, 12:41:01 AM
Thanks Lee, but I'm not sure - this one appears to have a hollow aluminium arbor - not just a hole drilled through like most spools with a line pin. I can feed a piece of bent wire into the hole and move it around.
Title: Re: Construction of anodized 500 spools
Post by: Cortez_Conversions on December 28, 2016, 02:52:33 AM
(http://i1301.photobucket.com/albums/ag109/Cortez_Conversions/thumbnail_IMG_0953_zpsuubvwhq6.jpg)
(http://i1301.photobucket.com/albums/ag109/Cortez_Conversions/thumbnail_IMG_0955_zpsrpj3yaal.jpg)
(http://i1301.photobucket.com/albums/ag109/Cortez_Conversions/thumbnail_IMG_0954_zps092hzlly.jpg)

Here you go Mike.
This was an Ebay buy of a blown out spool. Mono spooled tight under pressure actually ripped the threads on one flange and seperated it from the assembly.
I pressed it all back together and milled it in half.
Title: Re: Construction of anodized 500 spools
Post by: coastal_dan on December 28, 2016, 03:03:54 AM
Holy cow, that is a photo to keep in the archives! (mind if I save a copy?)
Title: Re: Construction of anodized 500 spools
Post by: Alto Mare on December 28, 2016, 03:12:23 AM
Cool shot of that spool Tom, love it!
Mike, I would think if the spool shaft was in two pieces it wouldn't last very long.
Here is anothe pic, this one is a narrow:

(http://i1101.photobucket.com/albums/g431/pescatore1/20161227_220127.jpg) (http://s1101.photobucket.com/user/pescatore1/media/20161227_220127.jpg.html)

(http://i1101.photobucket.com/albums/g431/pescatore1/20161227_220234.jpg) (http://s1101.photobucket.com/user/pescatore1/media/20161227_220234.jpg.html)

Sal
Title: Re: Construction of anodized 500 spools
Post by: mhc on December 28, 2016, 04:15:47 AM
Thanks Tom, I think that's the neatest dissection of a spool I've seen!  
I was hoping someone had already done it.

Sal (and Lee), Now that you mention it - you're right a two piece shaft wouldn't be very strong. Now that I know what is there I can 'feel' the shaft running through the cavity with a piece of wire.
The silver and red anodized penn spools are the only ones I've seen with the 'C' clip on the handle side (not tail plate like I first said) Do the dark anodized spools have the same cavity and threaded sections on each side that Tom's has? It doesn't look like it with your 501 photo but that could be the solid ends are butted together with the narrow spool.  

Mike    
Title: Re: Construction of anodized 500 spools
Post by: Cortez_Conversions on December 28, 2016, 06:30:02 AM
Here's what I have found Mike,
Original Penn spools are one piece cast aluminum and then finish machined and hard type III anodized. Some of them look like they have been honed to size prior to pressing the shaft in, while others like Sal's have anodize in the hole. The shafts are press fit and maybe glued(adhesive). The cross pin is drilled once assembled to prevent any movement.
Whatever the process, Penn makes some very durable spools.
Title: Re: Construction of anodized 500 spools
Post by: mhc on December 28, 2016, 12:37:21 PM
Thanks Tom, that clears it up for me. The process used for the red/silver spools looks interesting.
Mike
Title: Re: Construction of anodized 500 spools
Post by: Alto Mare on December 28, 2016, 01:12:13 PM
I'm guessing Penn was trying to make it more cost effective with the production of these 3-piece spools.
The two end pieces could bee used on many reels, by changing the spool shaft and arbor.
Many of their metal spools come in 3-pieces, some are held in place with a c-clip, as the red and silver and some with nuts.
The 2-piece plastic spools are usually held in place with a pin, but we're talking aluminum here.

Most larger spools are pressed in, aluminum or chromed.