Reel Repair by Alan Tani

Conventional and Bait Casting Reel Rebuild Tutorials and Questions => Other Reel Tutorials and Questions => Topic started by: Lingwendil on April 21, 2020, 08:15:17 PM

Title: How about a Pflueger Skilkast?
Post by: Lingwendil on April 21, 2020, 08:15:17 PM
And now for a break from the recent Penn reels I've been working on. I picked up a Pflueger Skilkast and a cub handle recently and needed to do a teardown and refresh any way, so I figured I would take some pictures to show how these come apart and go back together. The cub handle was new, never used, but the reel was very dirty and bone dry- it squeaked and squealed pretty bad and wasn't terribly smooth.

For the uninitiated, these reels are direct-drive without freespool, do not feature drag, and do not feature an anti-reverse. The cub handle was an accessory replacement handle to add drag capability to the reel, that functioned only so long as you actually held the handle. Adjustment was with a set of six screws on a clutch plate. Silly, huh?

Full album here just in case pics disappear-
https://drive.google.com/drive/folders/1B7IaCg9dSicXqHn5fnnXYi5U-WjNXPFT?usp=sharing (https://drive.google.com/drive/folders/1B7IaCg9dSicXqHn5fnnXYi5U-WjNXPFT?usp=sharing)


Pretty straightforward, lots of little fiddly screws :)
(https://i.ibb.co/tmMNPp6/IMG-20200420-183437.jpg) (https://ibb.co/mDCYF5K)

(https://i.ibb.co/KbB81CM/IMG-20200420-183453.jpg) (https://ibb.co/gmQcns5)

(https://i.ibb.co/1X6kcpS/IMG-20200420-183522.jpg) (https://ibb.co/ykSr2M3)

(https://i.ibb.co/vmTKVQD/IMG-20200420-183542.jpg) (https://ibb.co/gwfBmP6)

(https://i.ibb.co/8c0W36Y/IMG-20200420-183606.jpg) (https://ibb.co/k1xRnQm)

(https://i.ibb.co/GkL6gG3/IMG-20200420-183627.jpg) (https://ibb.co/mtwjQdF)

(https://i.ibb.co/PZzBH1b/IMG-20200420-183714.jpg) (https://ibb.co/WWpSJBd)

(https://i.ibb.co/YfXSQLQ/IMG-20200420-183735.jpg) (https://ibb.co/nQBymLm)

(https://i.ibb.co/SxB1j0Q/IMG-20200420-183801.jpg) (https://ibb.co/LP1qF6Q)

(https://i.ibb.co/bLyG38s/IMG-20200420-183839.jpg) (https://ibb.co/1Kp4nwr)

(https://i.ibb.co/c2yvn5W/IMG-20200420-183915.jpg) (https://ibb.co/F8hWTvQ)

(https://i.ibb.co/hFgKbCg/IMG-20200420-183927.jpg) (https://ibb.co/zVmSpNm)


I just love the little fish design engraved on this reel  8)
(https://i.ibb.co/0ybRF87/IMG-20200420-184027.jpg) (https://ibb.co/k2Cs9k7)

(https://i.ibb.co/y5GBDpG/IMG-20200420-184049.jpg) (https://ibb.co/TRpqZ1p)

(https://i.ibb.co/SQ0Mvmx/IMG-20200420-184135.jpg) (https://ibb.co/3fWjhFs)

(https://i.ibb.co/M1FtTVG/IMG-20200420-184143.jpg) (https://ibb.co/gWkf1TP)

(https://i.ibb.co/M7kCF0N/IMG-20200420-184159.jpg) (https://ibb.co/Wfv2mJK)


The spool is aluminum, and very light, even with the line in place. Maybe about as heavy as a several quarters or so.
(https://i.ibb.co/PT0V5N3/IMG-20200420-184205.jpg) (https://ibb.co/9wSdqNz)


The cool part here is the centrifugal casting control. Pretty clever.
(https://i.ibb.co/0Kj632F/IMG-20200420-184243.jpg) (https://ibb.co/r3GzJ0c)

(https://i.ibb.co/QD2GwfV/IMG-20200420-184425.jpg) (https://ibb.co/0sg3bcL)

(https://i.ibb.co/Wyf4jC8/IMG-20200420-184534.jpg) (https://ibb.co/T8txdyj)

(https://i.ibb.co/Hq6vshs/IMG-20200420-184547.jpg) (https://ibb.co/QMLBRDR)

(https://i.ibb.co/z7rNBd3/IMG-20200420-184931.jpg) (https://ibb.co/qWdxc6H)

(https://i.ibb.co/vc5cpy5/IMG-20200420-185057.jpg) (https://ibb.co/fXRXf6R)

(https://i.ibb.co/8XXY2ds/IMG-20200420-185139.jpg) (https://ibb.co/jHHJGWf)

(https://i.ibb.co/8N2phRF/IMG-20200420-185307.jpg) (https://ibb.co/FmJMPfG)

(https://i.ibb.co/ZHxZJ12/IMG-20200420-185346.jpg) (https://ibb.co/8z9hB4Y)

(https://i.ibb.co/m0FpTwb/IMG-20200420-185416.jpg) (https://ibb.co/8b4kspN)

For those who don't know, here is the cub handle and how it works. Pretty clever- a pair of drag washers clamping a central disc.
(https://i.ibb.co/R0px4w5/IMG-20200420-185909.jpg) (https://ibb.co/VSW7p4K)

(https://i.ibb.co/jgvPXdh/IMG-20200420-190020.jpg) (https://ibb.co/6gR7C2Y)


The drag washers themselves appear to be some sort of phenolic/fiber composite.
(https://i.ibb.co/k19hDvF/IMG-20200420-190058.jpg) (https://ibb.co/Dp87MTn)

(https://i.ibb.co/fvf1kHY/IMG-20200420-190311.jpg) (https://ibb.co/wsV0S4N)

(https://i.ibb.co/yq4R9nB/IMG-20200420-190808.jpg) (https://ibb.co/KWKGPjz)


Now that we have it apart, lets start rubbing down all the metal with some polish. Nevr-dull works great for this.

(https://i.ibb.co/f1XLfJD/IMG-20200420-191429.jpg) (https://ibb.co/NVFb5RT)

(https://i.ibb.co/tZjcvLh/IMG-20200420-200857.jpg) (https://ibb.co/1syKPzn)

(https://i.ibb.co/JygMxGB/IMG-20200420-201242.jpg) (https://ibb.co/X3MvyK2)

(https://i.ibb.co/8bXCmr6/IMG-20200420-201448.jpg) (https://ibb.co/XDVQW7S)

(https://i.ibb.co/jRRNFzV/IMG-20200420-201502.jpg) (https://ibb.co/JQQ1Pqx)


I used Reel X on all moving parts, except for the gear teeth, where I used Cal's drag grease.
(https://i.ibb.co/thV6T42/IMG-20200420-202656.jpg) (https://ibb.co/hM3NJyd)

(https://i.ibb.co/Xkng2kh/IMG-20200420-202802.jpg) (https://ibb.co/cXWHgXG)

(https://i.ibb.co/pdYTzT9/IMG-20200420-202925.jpg) (https://ibb.co/2dGrtrf)

(https://i.ibb.co/VYtFFC3/IMG-20200420-203251.jpg) (https://ibb.co/KxXttsm)

(https://i.ibb.co/0VXn2WV/IMG-20200420-203329.jpg) (https://ibb.co/dJcfM3J)

(https://i.ibb.co/6mKk1KZ/IMG-20200420-203346.jpg) (https://ibb.co/rmBVcBt)

(https://i.ibb.co/qRHvZg4/IMG-20200420-203400.jpg) (https://ibb.co/dQNRhp3)


Make sure you put the backlash adjustment bits in the correct order!
(https://i.ibb.co/1R2XQ5v/IMG-20200420-203609.jpg) (https://ibb.co/DwKMWyV)

(https://i.ibb.co/mS2xPry/IMG-20200420-203721.jpg) (https://ibb.co/9G1Mdm4)

(https://i.ibb.co/jvMSb0d/IMG-20200420-204120.jpg) (https://ibb.co/JR79m6N)

(https://i.ibb.co/PCtnVrN/IMG-20200420-204131.jpg) (https://ibb.co/JkC4ScK)

(https://i.ibb.co/L96VypB/IMG-20200420-204141.jpg) (https://ibb.co/h2H3N8r)

(https://i.ibb.co/kh13fmY/IMG-20200420-204200.jpg) (https://ibb.co/ZhmHP2y)

(https://i.ibb.co/gJ2Jw2K/IMG-20200420-204221.jpg) (https://ibb.co/5L0Lv0H)

(https://i.ibb.co/1dyL1yc/IMG-20200420-204246.jpg) (https://ibb.co/619mz9Q)


Cleaned up great! I bought it to fish it, so it's fancy enough for me!
(https://i.ibb.co/jGw3RKV/IMG-20200420-210236.jpg) (https://ibb.co/q9gm5G0)

(https://i.ibb.co/St0RYnT/IMG-20200420-210240.jpg) (https://ibb.co/0CZh4MN)

(https://i.ibb.co/LzCfzDs/IMG-20200420-210253.jpg) (https://ibb.co/Y7tG74V)


After reassembly the reel is very smooth, and will spin freely for several seconds. Not bad for a reel with simple bushings.


Title: Re: How about a Pflueger Skilkast?
Post by: oc1 on April 21, 2020, 08:48:07 PM
That's a fantastic tutorial.  I had no idea they was a centrifugal brake in there.  Do you happen to know what years they were produced?
-steve
Title: Re: How about a Pflueger Skilkast?
Post by: Lingwendil on April 21, 2020, 08:52:42 PM
I'm working on finding more info, but my preliminary results show early 40's through early 70's. I really, really like this reel. Very simple and "clever" but by no means crude.

https://finandflame.com/pflueger-skillkast-1953-reel/ (https://finandflame.com/pflueger-skillkast-1953-reel/)
Title: Re: How about a Pflueger Skilkast?
Post by: oc1 on April 21, 2020, 09:11:48 PM
I thought the ABU 5000 had the first centrifugal brake in the mid-50's.  But the nobby skillcast probably had it beat.  Thanks.
-steve
Title: Re: How about a Pflueger Skilkast?
Post by: Crow on April 21, 2020, 09:17:46 PM
Good job on the tutorial !  I have a couple old Pfluegers that need the same treatment.
Title: Re: How about a Pflueger Skilkast?
Post by: festus on April 21, 2020, 09:59:28 PM
Thanks for the pics and breakdown.  lf l ever find my old Pflueger Akron 1893 this tutorial may help.
Title: Re: How about a Pflueger Skilkast?
Post by: BocaSnook1 on April 21, 2020, 10:02:55 PM
Thank you for the incredibly detailed tutorial!

Tad
Title: Re: How about a Pflueger Skilkast?
Post by: Alto Mare on April 21, 2020, 11:32:21 PM
Great job breaking down that vintage reel, it appears not to be an easy job, but looks like you had it under control.
Very nice, I'm sure it will help many,
Thanks for posting.

Sal
Title: Re: How about a Pflueger Skilkast?
Post by: Donnyboat on April 22, 2020, 12:03:52 AM
Yes Wendil, great tutorial, thanks, Chester the 1893 Acron, patented 1893, I think was made in 1916, of German silver, this reel look very much the same, thanks again, cheers Don.
Title: Re: How about a Pflueger Skilkast?
Post by: Lingwendil on April 22, 2020, 12:08:23 AM
What line would you guys run on this reel? The current stuff seems to be very old braided line, but it still feels supple enough to use. I was thinking of splicing a topshot of 10# mono to it with a blood knot, maybe seven or eight feet or so?

Since this is direct drive I like the idea of running something low stretch for smaller fishing on a medium/medium light 6' or so rod.
Title: Re: How about a Pflueger Skilkast?
Post by: mo65 on April 22, 2020, 01:55:59 AM
   Nice job on the tutorial! I'd bet many of the Pflueger models from that series are very similar inside. I have never opened any of mine...only the Capitol pictured below. They work well with that old Dacron that most of them are spooled with. The mono top shot you asked about works well too. I've used mono on a few models and it worked great. I think the Supreme cast pretty good, I fished it a few times. The Rocket is a complete tank...weighs a ton...but rock solid. Even the lowly Trump was a decent feeling reel. 8)
Title: Re: How about a Pflueger Skilkast?
Post by: Gfish on April 22, 2020, 03:31:05 AM
Great tutorial. I'mina take an unspoken tip from yours for the next one I do, more pictures, less of the excessive text. Got a Akron model 1893, one of the more popular Pfluger baitcasters from the olden days.
Mo, I have a more beat-up version of the Capitol that I did a little feature on a couple of years ago. Have you used yours? If so, whatdaya think?
Title: Re: How about a Pflueger Skilkast?
Post by: gstours on April 22, 2020, 02:55:30 PM
Thanks for sharing your pictures.  Well built old reels.🤝
   If anyone has a pinion gear for the Capital I,m interested....  I somehow lost mine.  That's another story.🤢👎.   Thanks.
Title: Re: How about a Pflueger Skilkast?
Post by: mo65 on April 22, 2020, 03:24:40 PM
Quote from: Gfish on April 22, 2020, 03:31:05 AM
Mo, I have a more beat-up version of the Capitol that I did a little feature on a couple of years ago. Have you used yours? If so, whatdaya think?

   No G, I never fished that Capitol. I only took it apart to clean off a little corrosion, then put it back in the box. They are a fine reel though...bet it would fish great.
Title: Re: How about a Pflueger Skilkast?
Post by: mo65 on April 22, 2020, 03:30:41 PM
Quote from: Lingwendil on April 21, 2020, 08:15:17 PM
The cub handle was an accessory replacement handle to add drag capability to the reel, that functioned only so long as you actually held the handle. Adjustment was with a set of six screws on a clutch plate. Silly, huh?

   The cub handle actually works pretty good if you fiddle with the screws and hit the sweet spot. My Supreme has one on it, and I think I have one still in the box somewhere.
Title: Re: How about a Pflueger Skilkast?
Post by: Brewcrafter on April 22, 2020, 03:31:37 PM
Great tutorial!  I really like that "drag handle" setup.  - john
Title: Re: How about a Pflueger Skilkast?
Post by: gregh61 on January 25, 2024, 05:53:24 PM
Outstanding!
You made my day/week with this.
I have my Mother's #1953 that she got in the early 1960s. I was able to get it cleaned up and back in action thanks to your excellent pictures.
Thank you very much!
Greg
Title: Re: How about a Pflueger Skilkast?
Post by: Paul9591 on May 16, 2024, 07:37:34 PM
This Pflueger Skilkast stripdown and rebuild was really helpful, thank you.