Reel Repair by Alan Tani

General Maintenance Tips => General Questions and Trouble Shooting => Topic started by: danw9009 on October 14, 2022, 01:11:49 AM

Title: Why wont star drag reels get reel binding vs Lever drag?
Post by: danw9009 on October 14, 2022, 01:11:49 AM
Hi all

I understand that Lever drag reels get binding when the drag is high due to the load distorting the spool side bearings?

For star drag reels the star drag is also exerting pressure on the drive shaft bearings so why doesnt it get reel binding?

Also is it possible to have a lever drag design but on a star drag reel? ie drag cam and lever replaces star drag and is housed around the drive shaft?

cheers!
Title: Re: Why wont star drag reels get reel binding vs Lever drag?
Post by: sabaman1 on October 14, 2022, 01:51:22 AM
Tiburon makes a reel like that with a lever and star adjustment. It also has an automatic 2 speed when set properly.
Title: Re: Why wont star drag reels get reel binding vs Lever drag?
Post by: day0ne on October 14, 2022, 07:31:33 AM
Quote from: danw9009 on October 14, 2022, 01:11:49 AMHi all

I understand that Lever drag reels get binding when the drag is high due to the load distorting the spool side bearings?

For star drag reels the star drag is also exerting pressure on the drive shaft bearings so why doesnt it get reel binding?

Also is it possible to have a lever drag design but on a star drag reel? ie drag cam and lever replaces star drag and is housed around the drive shaft?

cheers!

The drag on a star drag reel doesn't put pressure on any bearing, unless there is a bearing on the gear sleeve, it puts pressure on the main gear. A lever drag puts pressure directly on the pinion and pinion bearings, especially the right one. totally different design. If you put a cam, lever, etc on a star drag reel, it becomes a lever drag reel. BTW, Tiburon doesn't make reels anymore and that wasn't how they worked
Title: Re: Why wont star drag reels get reel binding vs Lever drag?
Post by: Cor on October 14, 2022, 11:10:23 AM
Quote from: day0ne on October 14, 2022, 07:31:33 AM
Quote from: danw9009 on October 14, 2022, 01:11:49 AMHi all

I understand that Lever drag reels get binding when the drag is high due to the load distorting the spool side bearings?

For star drag reels the star drag is also exerting pressure on the drive shaft bearings so why doesnt it get reel binding?

Also is it possible to have a lever drag design but on a star drag reel? ie drag cam and lever replaces star drag and is housed around the drive shaft?

cheers!

The drag on a star drag reel doesn't put pressure on any bearing, unless there is a bearing on the gear sleeve, it puts pressure on the main gear. A lever drag puts pressure directly on the pinion and pinion bearings, especially the right one. totally different design. If you put a cam, lever, etc on a star drag reel, it becomes a lever drag reel. BTW, Tiburon doesn't make reels anymore and that wasn't how they worked

I have little experience with lever drag reels and when I saw this I started wondering. 

Looking forward to more explanations.



Title: Re: Why wont star drag reels get reel binding vs Lever drag?
Post by: Shellbelly on October 14, 2022, 10:02:27 PM
Quote from: danw9009 on October 14, 2022, 01:11:49 AMAlso is it possible to have a lever drag design but on a star drag reel?
I have seen a couple of larger Senators, say 10/0 at least, with a lever drag "kit" installed on them.  These were listed on the bay and from Japan.  The descriptions weren't translated very well, so I wasn't able to learn much.  I would say, yes, there's an app for that.

If anyone has a reel with an aftermarket lever drag, I'd like to see how it fits and works.
Title: Re: Why wont star drag reels get reel binding vs Lever drag?
Post by: Keta on October 15, 2022, 06:46:12 PM
Quote from: Shellbelly on October 14, 2022, 10:02:27 PM....If anyone has a reel with an aftermarket lever drag, I'd like to see how it fits and works.

They are a lever replacement for the star and maybe a gearsleeve with different thread,   possibly a triple lead thread.
Title: Re: Why wont star drag reels get reel binding vs Lever drag?
Post by: Ron Jones on October 17, 2022, 06:29:42 PM
Quote from: Keta on October 15, 2022, 06:46:12 PM
Quote from: Shellbelly on October 14, 2022, 10:02:27 PM....If anyone has a reel with an aftermarket lever drag, I'd like to see how it fits and works.

They are a lever replacement for the star and maybe a gearsleeve with different thread,   possibly a triple lead thread.
Accurate had a kit for the Senators for a while. I never could understand what advantage they were supposed to provide.
Ronald Jones
Title: Re: Why wont star drag reels get reel binding vs Lever drag?
Post by: jurelometer on October 18, 2022, 02:05:52 AM
Quote from: Ron Jones on October 17, 2022, 06:29:42 PM
Quote from: Keta on October 15, 2022, 06:46:12 PM
Quote from: Shellbelly on October 14, 2022, 10:02:27 PM....If anyone has a reel with an aftermarket lever drag, I'd like to see how it fits and works.

They are a lever replacement for the star and maybe a gearsleeve with different thread,  possibly a triple lead thread.
Accurate had a kit for the Senators for a while. I never could understand what advantage they were supposed to provide.
Ronald Jones

Agreed.  If you want to toggle between two drag settings, turning the star is not THAT difficult.

It can be possible to finagle a lever onto a star drag reel by fabricating a couple parts,  but it doesn't really turn it into the equivalent of a lever drag reel. The drag  mechanisms on these two types of reels are built into different shafts which leads to a bunch of design limitations and benefits that are different.

Getting back to the original question of why a lever drag binds and a star drag does not:

The drag mechanism on a lever drag reuses the ball bearings already utilized for radial load (casting/winding) as thrust bearings meaning that the inner race is forced in one direction  along the shaft, and the outer race in the other.  When the clamping load gets too high, the races are no longer aligned and the balls get jammed up.

On a star drag, there are separate (plain) bearings for radial and thrust loads on the handle shaft/gear sleeve. On a classic Penn star drag, the under-gear washer is the thrust bearing, and the bushing (or hole) in the center of the main gear is the radial bearing.

-J


Title: Re: Why wont star drag reels get reel binding vs Lever drag?
Post by: Shellbelly on October 18, 2022, 05:55:22 PM
Quote from: jurelometer on October 18, 2022, 02:05:52 AMAgreed.  If you want to toggle between two drag settings, turning the star is not THAT difficult.
I'm with you.  Seems like a lever kit would be more of an ergonomic addition.  I've never used a lever drag, though.
Title: Re: Why wont star drag reels get reel binding vs Lever drag?
Post by: Shellbelly on October 22, 2022, 09:19:22 PM
Here are a couple of mods I found.  These appear to be a lever replacement of the drag star.
Title: Re: Why wont star drag reels get reel binding vs Lever drag?
Post by: day0ne on October 22, 2022, 09:41:12 PM
Quote from: Shellbelly on October 22, 2022, 09:19:22 PMHere are a couple of mods I found.  These appear to be a lever replacement of the drag star.

Not sure how that works but it still isn't a lever drag reel. Changing the star to a lever (or anything else) doesn't make it a "lever drag reel". Totally different engineering between the two reel types. Jurelometer is correct:

"It can be possible to finagle a lever onto a star drag reel by fabricating a couple parts, but it doesn't really turn it into the equivalent of a lever drag reel. The drag mechanisms on these two types of reels are built into different shafts which leads to a bunch of design limitations and benefits that are different."
Title: Re: Why wont star drag reels get reel binding vs Lever drag?
Post by: Robert Janssen on October 23, 2022, 08:02:17 PM
Daiwa Sealine No 45
Title: Re: Why wont star drag reels get reel binding vs Lever drag?
Post by: jurelometer on October 23, 2022, 10:15:13 PM
Quote from: Robert  Janssen on October 23, 2022, 08:02:17 PMDaiwa Sealine No 45

Nice find!

What an odd duck.  I would attribute this design to the rampant use of psychedelics during the 70s. :o


Also narrow spool with a levelwind, and a lever for the clicker.  So much incongruity packed into a single platform.  Plus wait... There's more.  There are these extension plates that you can screw onto the foot, which you then flip around and mount on top of the reel, converting  it into in a 70s "underhead" reel.

If they recommend a lever drag on the next long range tuna trip, show up with one of these puppies. I mean, like what could possibly go wrong :)

But seriously, I would like to see the parts for the drag adjustment mechanism. Can't make a mental picture of how it works.

I think that the customization on the Penn that  Shellbelly posted is doing some sort of auto drag adjust when you turn the handle.  It looks like the "lever" is connected to the gear sleeve, and is what will actually turn the main gear.

Has every possible oddball fishing reel permutation already been attempted?  Sure seems like it sometimes.

-J
Title: Re: Why wont star drag reels get reel binding vs Lever drag?
Post by: boon on October 24, 2022, 11:27:08 PM
Quote from: jurelometer on October 23, 2022, 10:15:13 PMBut seriously, I would like to see the parts for the drag adjustment mechanism. Can't make a mental picture of how it works.

In my head I'm picturing a thrust bearing on the drive shaft, held in place by a cross-pin or C-clip, that a cam sits underneath. Almost inevitably means taking a load on the sideplate of the reel, unless you have some super complicated telescopic driveshaft.
Title: Re: Why wont star drag reels get reel binding vs Lever drag?
Post by: jurelometer on October 25, 2022, 12:17:03 AM
Quote from: boon on October 24, 2022, 11:27:08 PM
Quote from: jurelometer on October 23, 2022, 10:15:13 PMBut seriously, I would like to see the parts for the drag adjustment mechanism. Can't make a mental picture of how it works.

In my head I'm picturing a thrust bearing on the drive shaft, held in place by a cross-pin or C-clip, that a cam sits underneath. Almost inevitably means taking a load on the sideplate of the reel, unless you have some super complicated telescopic driveshaft.


Oooh!

I am with you so far, Boon.  That explains how the lever can add load to the drag without spinning with the shaft when the handle is turned.

but, but, but...

How does the "fine tuning knob" add clamping load to the cam or drag stack and still allow for a rigid handle arm to shaft junction.  I cant think of anything yet that is not complicated.  Still confused, but maybe that's me :)

-J
Title: Re: Why wont star drag reels get reel binding vs Lever drag?
Post by: boon on October 25, 2022, 01:30:24 AM
Quote from: jurelometer on October 25, 2022, 12:17:03 AM
Quote from: boon on October 24, 2022, 11:27:08 PM
Quote from: jurelometer on October 23, 2022, 10:15:13 PMBut seriously, I would like to see the parts for the drag adjustment mechanism. Can't make a mental picture of how it works.

In my head I'm picturing a thrust bearing on the drive shaft, held in place by a cross-pin or C-clip, that a cam sits underneath. Almost inevitably means taking a load on the sideplate of the reel, unless you have some super complicated telescopic driveshaft.


Oooh!

I am with you so far, Boon.  That explains how the lever can add load to the drag without spinning with the shaft when the handle is turned.

but, but, but...

How does the "fine tuning knob" add clamping load to the cam or drag stack and still allow for a rigid handle arm to shaft junction.  I cant think of anything yet that is not complicated.  Still confused, but maybe that's me :)

-J


Purely speculating as to how I would do it personally, but maybe a hollow driveshaft with a secondary shaft all the way through that preloaded the main gear against the drag stack.
Title: Re: Why wont star drag reels get reel binding vs Lever drag?
Post by: Cor on October 25, 2022, 05:10:14 AM
Heaven help those who need to service this imaginary device ;D    I cant even picture it in my mind.