Reel Repair by Alan Tani

General Maintenance Tips => General Procedures => Topic started by: dogdad1 on March 20, 2012, 11:41:34 AM

Title: Break-in After Overhaul?
Post by: dogdad1 on March 20, 2012, 11:41:34 AM
Hi -

I haven't seen any mention about a workbench-type break-in procedure to follow after performing a reel overhaul, and wondered if there is such a thing.  I could imagine new/cleaned parts (washers, drags, etc) might have to wear-in a bit before optimum performance and wanted to start exercising them before I hooked into 'The Big One' and started running afoul of any issues on the water.  I'm aware of the initial drag-setting process, but couldn't even that change as a reel gets broke-in?  When repairing scuba-regulators, we'd put the reg on the bench in the breathing-simulator for awhile to seat everything to its new tolerances and then re-adjust it before calling it ready.

As it is, I've told my wife that I must go fishing to check out a new reel each time, but that's running a bit thin since I use that excuse for everything.

Any help here?

Title: Re: Break-in After Overhaul?
Post by: Jimmer on March 20, 2012, 03:19:37 PM
So, now you can go fishing to check out your overhauled reels. Gotta remember that one!
Title: Re: Break-in After Overhaul?
Post by: Nuvole on March 20, 2012, 03:46:25 PM
I do a few dry "pull test" with drag on strike after each overhaul.
If I do(it happen) to something big on the first actual run, and found that the drag lose tension when grease have been squeeze out, I'll quickly thumb the spool then click the drag setting a bit more before level up to "strike" again.
Title: Re: Break-in After Overhaul?
Post by: Nessie Hunter on March 20, 2012, 05:35:40 PM
I have seen, or am aware of, some bearings (especially Ceramic Hybrids) that are noisy when new.  They seem to wear in fast tough, 20 to 40 casts...  Quiet right down...
I just tell the customer to expect it.....

Drags, I always thumb the spool in several settings and turn the handle to work them into a perfect seat.   
I can also feel any problems that way....
A 'few' have not been perfectly flat, (bumps - high spots on the woven Carbontex fabric) that wears/seats them in fine....



.
Title: Re: Break-in After Overhaul?
Post by: alantani on March 21, 2012, 05:07:51 AM
Quote from: dogdad1 on March 20, 2012, 11:41:34 AM

As it is, I've told my wife that I must go fishing to check out a new reel each time, but that's running a bit thin since I use that excuse for everything.

Any help here?



makes sense to me.  let us know if your wife signs off on it.  i'd like to try it if it does.   ;D
Title: Re: Break-in After Overhaul?
Post by: JGB on March 21, 2012, 06:20:48 AM
On occasion I have had to run in a drag when it just does not run right. Best way I found is to put in on a line winder and hold the spool while applying the drag with various settings. Run until the spool gets too hot to hold. Let it cool and do it again. Let cool and recheck the drag. Inspection of problem drags have shown minute quantities  of adhesive or bonding resin poking through the carbon fibers making for a slightly jumpy or chattery drag  when it gets hot. Running in the drag hard will either fix it or bring out the problem even more. When this happens replace the drag disk as defective. You can torch it with a propane torch (heat till it glows red) and burn off the excess resin. You do need to be careful not to burn off the resin bonding the carbon layer in place (better to replace the drag).
I had to do this when evaluating some early Soltera Lever drags. Okuma has since upgraded the drags to the same material as used in the Cavalla series reels. Very nerdy but what else would a retired R/D engineer do for fun ;D

Jim N.
Title: Re: Break-in After Overhaul?
Post by: dogdad1 on March 25, 2012, 02:22:35 PM
I'm with you, JGB.  I'd rather work the reel extra-hard in the shop than to find out that something wasn't quite right out on the water.

And thanks for the others who posted, kinda figured there's a number of different ways to check 'em out but had wondered if there was a 'gold standard'.  But I'm not going to let wife know about either way.


Ron
Title: Re: Break-in After Overhaul?
Post by: Brendan on March 26, 2012, 02:00:45 PM
     The final step in any reel service:
         Take it fishing, then repeat.

Make it a T shirt with A.T. autograph on it send me 3% of sales, and everybody's happy.
Tight Lines, Brendan.