Reel Repair by Alan Tani

General Maintenance Tips => General Questions and Trouble Shooting => Topic started by: suitekids on June 23, 2012, 09:26:50 PM

Title: Drag on 6/0 Experiment
Post by: suitekids on June 23, 2012, 09:26:50 PM
Tell me what you guys think of this, I know the drag order, so please don't go there with this experiment. In brief, I bought a set of new HT100 drags and washers for my 6/0, I also bought a complete set from the lovely Dawn, her carbontex drag washers are alot thinner than the HT100 set, she also sent me 6 of them 5+1 under the gear and the SS washers aswell, I measured all of the components for thickness of both sets, the results were the eared washers from penn are thinner than Dawn's, Dawn's keyed washers are thinner than Penn's. The combination of the 2 along with the carbontex washers, I was able to fit 6 carbontex washers, 3 Penn eared washers, and 3 Carbontex keyed washers in my Accurate 6/0 main gear, Alan had sent me a 6-114 HT100 for under the gear for a total of 7 carbon fiber washers with no alterations at all, everything fell perfectly into place. In order to make it all happen the order was as follows: 1 carbontex, 1 Penn eared, 1 carbontex, 1 carbontex keyed, 1 carbontex, 1 Penn eared, 1 carbontex, 1 carbontex keyed, 1 carbontex, 1 Penn eared, 1 carbontex, 1 carbontex keyed. The Accurate gear by the way has the grooves for the eared washers machined all the way down to the bottom of the gear seat and into that a little aswell, where the Penn's gears groove stops a little short of the seat, that makes you start the first metal washer as a keyed one to get above the short groove at the seat.  I wonder how many lbs. the drag pack is now? Any ideas? This should work without issue I would imagine, comments welcome pro and con!!!!!!! Dan
Title: Re: Drag on 6/0 Experiment
Post by: Alto Mare on June 23, 2012, 10:19:47 PM
Dan, you mentioned that you know your drag order and for us not to go there. Unfortunately,drag order has everything to do with it. Your first carbontex washer and  eared washer are  not adding anything to the drags, they're acting more as a spacer. The eared washers moves with the main gear, not having a keyed washer under it becomes useless.
Title: Re: Drag on 6/0 Experiment
Post by: suitekids on June 23, 2012, 10:24:41 PM
I might see it that way, I have 3 connected to the gear and 3 connected the shaft with a carbon washer in between each, if the first one is connected what's the difference, is it because the first isn't turning on the shaft instead of the gear?? I guess the first carbon washer isn't turning? HMMMMM I think I sees it now, the 1st is locked in by the eared, I was trying to get an extra in there, oh well, this is why we give it a shot, have to get even thinner carbontex to make it a full seven to make it 4keyed and 3 eared
Title: Re: Drag on 6/0 Experiment
Post by: Alto Mare on June 23, 2012, 10:34:27 PM
The main gear, the first carbontex and the first eared  metal washer become one unit and spinn as a unit....no drag whatsoever. You will need a keyed washer first to activate drag.
Title: Re: Drag on 6/0 Experiment
Post by: suitekids on June 23, 2012, 10:41:18 PM
yes, I see it now buddy, I modified the reply, I guess .5 mm would work, need the extra keyed to start with so it also ends up with the keyed at the end, I will get them this weel and make a jig to cut the outside down, and open the insides, I'll take pictures again, that's Mister Dumas not Mister Dumbass....lol
Title: Re: Drag on 6/0 Experiment
Post by: Alto Mare on June 23, 2012, 10:46:55 PM
All questions are welcomed here. Good or bad questions will have the same impact on teaching us ;). Good try buddy, don't give up.
Title: Re: Drag on 6/0 Experiment
Post by: George4741 on June 24, 2012, 02:28:41 AM
Dan,
Yes, a 1+7 drag stack is possible.  I've done it.
 
On my 114H I used Smoothdrag's #59 carbontex @ 0.5 mm thickness and reduced the diameter, because their other 0.5 mm offerings are too small in diameter.  I also used stock Penn metal washers.  I damaged some of the carbontex washers while improperly grinding them, but my next set will turn out perfect.

I don't know how much drag is possible on this reel and I won't test it to destruction, either. ;)  It was an exercise to see if a 1+7 drag is possible.  Also, I get a little more drag with less effort on the star.  Finally, I get a very smooth drag.    

BTW I also did a 1+7 drag stack in my 113H several months ago.
George
Title: Re: Drag on 6/0 Experiment
Post by: Alto Mare on June 24, 2012, 10:34:33 AM
I didn't try the 1+7 yet, but have cut some other washers in the past. These tools have done the job  for me:
(http://i1101.photobucket.com/albums/g431/pescatore1/Picture2478.jpg)
The leather hole punch do the job nicely, I purchased the set on ebay for $15 a while back...best money I ever spent.
The silver cutters are worthless when you receive them, but with a little effort you could sharpen the cutting tip on a wheel, they will also work nicely afterwards. The cost on those was $12 shipped.
I'm liking the 1+7, I will give it a try on my 114 WEX, when I get a chance. I have ss gears in that reel, but they're Penn's 2.8:1. If the thin carbontex don't shred under load, I'm thinking close to 50lb on that reel. The way I have it set up, I believe that it could handle it.
Me and Bryan have been going back and forth on this for over a year now. Bryan wanted to make the metal washers thinner and I didn't think that it was a good idea, we also talked about thinner carbontex washers and we also thought that they might not hold up under that much pressure.
George was kind enough to bring them to the table. Now we have a chance to try them out.
If this works out and the accurate gears will be available to us, this reel will be hard to beat.
Title: Re: Drag on 6/0 Experiment
Post by: Keta on June 24, 2012, 12:50:18 PM
How thick are the stock metal washers?  I have some .059 (1.5mm) and .045 (1.17mm) material I'm cutting 349H washers out of and if I had one each of the 6/0 washers I can draw them up and have thin ones cut.  I have some thiner material for Daiwa 50 washers but I think it will be too thin for the 114H.

   
When grinding carbon fiber drag washers I use a old bridge, gear sleeve, spacers and keyed washers to keep things from going bad, next time I'll try to remember I own a camera.  If I have to modify the ID I use a Dremel and eared washers.
Title: Re: Drag on 6/0 Experiment
Post by: Alto Mare on June 24, 2012, 01:17:19 PM
Lee, at the moment we have everything we need, I was trying to find an easier way for the guys to cut the carbontex. I've been using the leather punch cutters, one hit with a hammer on a piece of wood and you'll get a nice clean cut.
George was able to find a way to gety 1+7 stack, all we need now is to test  and see if the .5mm carbontex washers can handle around 50lb of pressure. If this works outand we gety a lot of interest,  I'm sure  Dawn would set up the cutters.
Title: Re: Drag on 6/0 Experiment
Post by: Keta on June 24, 2012, 01:21:30 PM
I think glueing them to the keyed washers might work.
Title: Re: Drag on 6/0 Experiment
Post by: Alto Mare on June 24, 2012, 01:33:16 PM
You might have something there Lee, but we need to test them as George showed us first. I'm thinking that they might be ok, but we need to get Dawn to cut them for us. We might be loosening up the thread when grinding to shape the washers.
Title: Re: Drag on 6/0 Experiment
Post by: George4741 on June 24, 2012, 02:27:08 PM
Sal, those leather hole punch cutters look promising. 

I enlarged the holes in the carbontex by sandwiching them between two old eared washers and dremeling them out.  Reducing the outer diameter is where I got into trouble.  I saw an example somewhere how the carbon fiber washers are slid on a bolt or arbor and the outer edges are pressed against a spinning grinder, thereby reducing the diameter.  The hole became enlarged while spinning on the arbor and slightly shredded the carbontex.  Anyway, that is where I got into trouble and damaged some of the carbontex.  I finished them up similar to the way Lee describes below.

Quote from: Keta on June 24, 2012, 12:50:18 PM
When grinding carbon fiber drag washers I use a old bridge, gear sleeve, spacers and keyed washers to keep things from going bad, next time I'll try to remember I own a camera.  If I have to modify the ID I use a Dremel and eared washers.

Lee, my eared washers are 1.19mm and keyed washers are 1.72mm thick.

Dan, what size carbontex washers are you using in your mod?  How are you modifying them, if needed?

George
Title: Re: Drag on 6/0 Experiment
Post by: George4741 on June 24, 2012, 02:45:58 PM
Quote from: Alto Mare on June 24, 2012, 10:34:33 AM
I'm liking the 1+7, I will give it a try on my 114 WEX, when I get a chance. I have ss gears in that reel, but they're Penn's 2.8:1. If the thin carbontex don't shred under load, I'm thinking close to 50lb on that reel. The way I have it set up, I believe that it could handle it.

If this works out and the accurate gears will be available to us, this reel will be hard to beat.

Imagine 50lb drag on a 114H! :o  That reel and spectra could make using the larger Senators almost pointless.  Relax, guys.  I said "almost". ;D
Title: Re: Drag on 6/0 Experiment
Post by: Bryan Young on June 24, 2012, 03:11:48 PM
Lee,

I have 6/0 washers for you. I am waiting for the other washers to come in and was planning to send them up to you at once. If you want them sooner, let me know. I personally would like the same thickness for the metal drag washers to equalize the thermal dynamics of each metal washer.

Bryan
Title: Re: Drag on 6/0 Experiment
Post by: George4741 on June 24, 2012, 03:48:35 PM
Dan, what is the thickness of the Smoothdrag metal washers?  If her keyed washers are thinner than Penn's, then we can combine them with Penn's thinner eared washers.  That may give us more room to shoehorn in some thicker Carbontex washers, say, the 0.65mm or 0.76mm.  It will give us more of a selection of carbontex to choose from, less material to remove, and thicker carbontex means stronger material, too.

Or, would Lee's metal stock be thin enough for this purpose?  I guess we'll have to do some more measuring. ;D

George
Title: Re: Drag on 6/0 Experiment
Post by: Alto Mare on June 24, 2012, 04:18:29 PM
Lets not forget that with the numbers tha we're trying to get to, it's not going to depend on washers only. The reel will need double dogs to keep the pressure balanced and a full metal frame.
I'm waiting to see if the boss thinks that we're all nuts ;D. I'm sure that he will chime in when we're all done, I'm hoping that he likes the idea of 1+7  :-\.
Title: Re: Drag on 6/0 Experiment
Post by: Bryan Young on June 24, 2012, 04:21:41 PM
I got 1.53 mm for the keyed and 1.16 mm for the eared washer from Smoothdrag.  I'm not sure how old these are though.

Sal, you wife is getting involved?  I though she wanted to get rid of your stuff? ;D
Title: Re: Drag on 6/0 Experiment
Post by: Alto Mare on June 24, 2012, 04:52:06 PM
Good one Bryan ;D, you know who the boss is around here.
Besides, I'm the boss in my house ;). Oops, I better erase this before she reads it :-\
Title: Re: Drag on 6/0 Experiment
Post by: Dominick on June 24, 2012, 05:23:39 PM
Quote from: Bryan Young on June 24, 2012, 04:21:41 PM
Sal, you wife is getting involved?  I though she wanted to get rid of your stuff? ;D
Bryan:  You have it all wrong.  It's Sal she wants to get rid of.  The stuff she can sell.   ;D  Dominick
Title: Re: Drag on 6/0 Experiment
Post by: Alto Mare on June 24, 2012, 07:47:29 PM
That explains it! She's always asking me how valuablemy reels are, I bet she's writing everything down. Boy, if I tell her how much I really paid for them she'll make me a special meatball ;).
Title: Re: Drag on 6/0 Experiment
Post by: redsetta on June 24, 2012, 09:42:18 PM
QuoteBoy, if I tell her how much I really paid...
A mate was telling me on Friday that he recently picked up two mint Ambassadeur Rockets at a garage sale, with rods and braid, for NZ$20 each (US$16).
The husband was out running errands, so his wife sold 'em for "...about what he said he'd paid for them..."
'Oh what a tangled web we weave...' ;) ;D
Title: Re: Drag on 6/0 Experiment
Post by: Dominick on June 25, 2012, 08:14:02 PM
Sal, Sal,  You are a special meatball.   ;D Dominick
Title: Re: Drag on 6/0 Experiment
Post by: Alto Mare on June 25, 2012, 09:52:22 PM
Dominick, I gess you don't know what making someone a special meatball means. It a meatball with Strychnine  ;)  ;D.
Title: Re: Drag on 6/0 Experiment
Post by: George4741 on June 26, 2012, 02:11:47 PM
Quote from: redsetta on June 24, 2012, 09:42:18 PM
QuoteBoy, if I tell her how much I really paid...
A mate was telling me on Friday that he recently picked up two mint Ambassadeur Rockets at a garage sale, with rods and braid, for NZ$20 each (US$16).
The husband was out running errands, so his wife sold 'em for "...about what he said he'd paid for them..."
'Oh what a tangled web we weave...' ;) ;D

She just couldn't wait until after he died.  That's treachery! :o ;D
Title: Re: Drag on 6/0 Experiment
Post by: Makule on June 26, 2012, 10:44:50 PM
I tell my wife what I pay for reels, and then tell her that I plan to resell them.  I tell her the truth so when I'm gone she'll sell stuff for the right price.  At least that's what I tell myself.  She'll probably just as soon give all the stuff away when I'm gone just to get rid of them and out of the house.

I will sell the reels, but it's a matter of when I'll do that.  Some are quick turn arounds while others get held for many years (during which time I use them).

I'm the boss of the house, the corporate president.  My wife is the treasurer (and a treasure).  It's amazing how many things I authorize for expenditure that somehow fall through the cracks.  Conversely, the same with the things I've "approved" but don't remember.  I love my wife.