Reel Repair by Alan Tani

Conventional and Bait Casting Reel Rebuild Tutorials and Questions => Penn Senator Tutorials and Questions => Topic started by: Shark Hunter on November 03, 2013, 02:56:49 PM

Title: 12/0 parts reel to functioning one
Post by: Shark Hunter on November 03, 2013, 02:56:49 PM
Well, I finally got all the parts I needed to fix this old reel. Being a little wiser, I knew exactly what I needed this time. A one piece spool, bearing side plates, bearings, a new clicker assy and all new screws.
(http://i1300.photobucket.com/albums/ag93/darondyer/IMG_2104_zpsa770e4fd.jpg)
I went with the e-clip clicker, I had a little trouble getting the clicker ring right, It had been distorted from the old clicker turning. a little patience and some needle nose pliers got it working again.
(http://i1300.photobucket.com/albums/ag93/darondyer/IMG_2105_zps5f30a0af.jpg)
New 7 stack Ht-100's and washer kit from Scott's.
(http://i1300.photobucket.com/albums/ag93/darondyer/IMG_2106_zps1f4811d6.jpg)
The old rings don't want to seat all the way. Guess, I'm not done yet. I got this reel for $100. I gave away the three piece spool to RkyMtnKurt. Another $100, some elbow grease and chrome polish and she is ready to Rock!
(http://i1300.photobucket.com/albums/ag93/darondyer/IMG_2107_zps6304f8de.jpg)
Title: Re: 12/0 parts reel to functioning one
Post by: floating doc on November 03, 2013, 03:43:19 PM
Nice work! It's good to see the old reel brought back to life.
Title: Re: 12/0 parts reel to functioning one
Post by: Shark Hunter on November 03, 2013, 04:06:27 PM
Thanks Doc!
I really like the one piece spool and the counter balanced Handle. I just scored a complete set of rings for 16 bucks off fleabay. Hopefully they will fit better. You can see from the last pic that the rings aren't seating properly. I'm not sure what the deal is with the older rings not fitting right on the newer plates.
Title: Re: 12/0 parts reel to functioning one
Post by: Bunnlevel Sharker on November 03, 2013, 04:11:38 PM
They might have distorted or somethin, remeber Daron there older than you!
Title: Re: 12/0 parts reel to functioning one
Post by: Shark Hunter on November 03, 2013, 04:13:31 PM
Probably by 15 years! ;)
Title: Re: 12/0 parts reel to functioning one
Post by: bluefish69 on November 03, 2013, 05:39:00 PM
That was my question of which one is older

Mike
Title: Re: 12/0 parts reel to functioning one
Post by: kermits on November 04, 2013, 01:48:34 AM
It is usually not a distortion of the rings causing the tight rings, rather the side plates absorb grease, salt and other impurities causing them to swell. That results in the tight and often cracked rings. There is really nothing you can do to correct that process and new rings usually don't fit any better than the old ones.
Title: Re: 12/0 parts reel to functioning one
Post by: Alto Mare on November 04, 2013, 02:27:04 AM
Some believe that it is caused by the swelling of the plates, rings on older reels are a hair smaller, nothing that a small flat safe edge file won't fix. I hear of some using heat and freezer, I just use a file, but only had to do it once. :-\
Title: Re: 12/0 parts reel to functioning one
Post by: Bunnlevel Sharker on November 04, 2013, 03:43:20 AM
Quote from: kermits on November 04, 2013, 01:48:34 AM
It is usually not a distortion of the rings causing the tight rings, rather the side plates absorb grease, salt and other impurities causing them to swell. That results in the tight and often cracked rings. There is really nothing you can do to correct that process and new rings usually don't fit any better than the old ones.
He had new plates but old rings is the thing
Title: Re: 12/0 parts reel to functioning one
Post by: Shark Hunter on November 04, 2013, 03:57:32 AM
I think you are correct on that Sal about the older rings being a tad smaller. I thought I had this project licked other than the rings, but ran into another snafu. I picked the reel up today to enjoy the fruits of my labor and noticed another problem. The eccentric seemed to engage just fine last night, but I never applied enough drag to set the stack and feel the pressure from line being pulled off. When I cranked down the star it just seemed to slip and you could feel a definite grinding going on inside.
Upon further inspection, the pinion wasn't sliding down on the spool.
(http://i1300.photobucket.com/albums/ag93/darondyer/IMG_2108_zps3f706b8e.jpg)
Another problem trying to mate a 60 year old reel to current production parts. The spool looked to be fine, As did the pinion, but rather than grind on a new spool, I took a diamond file to the pinion until it would slide all the way onto the spool.
(http://i1300.photobucket.com/albums/ag93/darondyer/IMG_2110_zpsb5d0954c.jpg)
This project has been an undertaking and I wanted to try and do something I haven't seen before. So others can do this if they decide to upgrade an older 3 pieces spool to a current one.
I just kept my cool and patiently filed and buffed the pinion to fit and thought of the big Sharks I am going to catch with this 60 year old reel! ;)
Title: Re: 12/0 parts reel to functioning one
Post by: floating doc on November 04, 2013, 04:41:10 AM
That's really great!  In it's own way it's like the guys that keep old cars or airplanes in service,  something that I really admire.
Title: Re: 12/0 parts reel to functioning one
Post by: Ron Jones on November 04, 2013, 05:48:50 AM
Quote from: floating doc on November 04, 2013, 04:41:10 AM
That's really great!  In it's own way it's like the guys that keep old cars or airplanes in service,  something that I really admire.

I'd say it is exactly like keeping old cars and planes going. It is the only way to do things in my book. I'll put the price of a new reel into an old one and swap a new engine into my car before I buy something off the showroom!
Ron
Title: Re: 12/0 parts reel to functioning one
Post by: Alto Mare on November 04, 2013, 10:50:10 AM
Quote from: Shark Hunter on November 04, 2013, 03:57:32 AM
This project has been an undertaking and I wanted to try and do something I haven't seen before. So others can do this if they decide to upgrade an older 3 pieces spool to a current one.
I just kept my cool and patiently filed and buffed the pinion to fit and thought of the big Sharks I am going to catch with this 60 year old reel! ;)

Those types of problems will make you a better repairman ;).
Where did you get that multiple drawes parts box in the back?
Title: Re: 12/0 parts reel to functioning one
Post by: floating doc on November 04, 2013, 03:11:34 PM
Quote from: noyb72 on November 04, 2013, 05:48:50 AM
Quote from: floating doc on November 04, 2013, 04:41:10 AM
That's really great!  In it's own way it's like the guys that keep old cars or airplanes in service,  something that I really admire.

I'd say it is exactly like keeping old cars and planes going. It is the only way to do things in my book. I'll put the price of a new reel into an old one and swap a new engine into my car before I buy something off the showroom!
Ron

I'm with you on the engine swaps. I've done that on some of my cars over the years.

With all of the electronics I'm not so tempted to do that any more. When that stuff goes bad it's time to move on.
Title: Re: 12/0 parts reel to functioning one
Post by: Shark Hunter on November 04, 2013, 07:32:22 PM
Quote from: Alto Mare on November 04, 2013, 10:50:10 AM
Quote from: Shark Hunter on November 04, 2013, 03:57:32 AM
This project has been an undertaking and I wanted to try and do something I haven't seen before. So others can do this if they decide to upgrade an older 3 pieces spool to a current one.
I just kept my cool and patiently filed and buffed the pinion to fit and thought of the big Sharks I am going to catch with this 60 year old reel! ;)

Those types of problems will make you a better repairman ;).
Where did you get that multiple drawes parts box in the back?
Its a Plano 757
I have had it over 25 years. It has been a tackle box, and numerous other hobbies throughout the years, Model Rocketry, Remote Control Nitro pit box. I think it has found its final purpose.
My Uncle use to make fun of it, and called it my sewing box.
He has a Plano that folded out on both sides and made three levels. He tipped it over one day in the boat. I said, don't you wish you had a sewing box Now! :D
(http://i1300.photobucket.com/albums/ag93/darondyer/IMG_2111_zpsd1b2c97d.jpg)
Title: Re: 12/0 parts reel to functioning one
Post by: Shark Hunter on November 04, 2013, 11:14:11 PM
It gets Better! Evidently the stand is made from the factory for a 117 stand as well. I have an old stand. Now I just need another 33-116 instead of 33-117. The bolts are a full 1/2" wider than any of my other 12/0's.
(http://i1300.photobucket.com/albums/ag93/darondyer/IMG_2115_zps6fb583f9.jpg)
116 vs 117 clamp.
(http://i1300.photobucket.com/albums/ag93/darondyer/IMG_2116_zps3266aba4.jpg)
Title: Re: 12/0 parts reel to functioning one
Post by: broadway on November 05, 2013, 05:03:08 AM
...and the hits keep on rollin'!
You have definitely paid the price for going modern on that antique ;)
It'll just make it that much sweeter when you catch that monster you're in search of.
Nice job and way to stick with it.
Dom
Title: Re: 12/0 parts reel to functioning one
Post by: Shark Hunter on November 05, 2013, 06:28:36 AM
Thanks for cheering me on Dom! I will win this battle! ;)
The price factor hasn't been that much more than a used 12/0 one piece spool. Its just the unforeseen problems that you run into. I'm down to the rings and the clamp, so that should pretty much be it! ::)
Title: Re: 12/0 parts reel to functioning one
Post by: Shark Hunter on November 05, 2013, 01:20:02 PM
Is it just me? or is the price of Senator parts going up at Scotts? $33.80 for a 12/0 clamp! ???
Anybody have one to trade for a 14/16/0 clamp?
Title: Re: 12/0 parts reel to functioning one
Post by: floating doc on November 05, 2013, 07:35:14 PM
Wow, that's a lot for a clamp!  Must be all the electronics and moving parts!  :)
Title: Re: 12/0 parts reel to functioning one
Post by: Shark Hunter on November 10, 2013, 12:55:59 PM
The Battle is about over finally. Different rings, right clamp and stand and a brace. I tried to get parts with some patina on them to give this old reel a functioning look. I did well on the parts. $5 for the clamp, $16 for all four rings and $13 for the brace.
(http://i1300.photobucket.com/albums/ag93/darondyer/IMG_2121_zps7616661a.jpg)
The rings seemed to fit a little better, but the outside handle one still didn't look right. A sanding drum on the dremel around the outside edge of the plate remedied this.
(http://i1300.photobucket.com/albums/ag93/darondyer/IMG_2122_zpsac21ac18.jpg)
All Done! This was the rod with the crooked Gimbal. An Okiaya 130 to 160lb Boss Hoss as its called.
I would stay away from these. It was a gift from the wife, so I am going to give it a try. I did what Harry K advised and heated the gimbal with a torch  and turned it straight. Worked like a charm! I drilled a small hole and tapped a roll pin in for insurance.
(http://i1300.photobucket.com/albums/ag93/darondyer/IMG_2123_zpsb8a0b7a8.jpg)
Ready to Rock! For real this time! Thanks for Watching! ;)
Title: Re: 12/0 parts reel to functioning one
Post by: floating doc on November 10, 2013, 02:50:12 PM
Thanks for sharing this.  I've enjoyed the ride. Good restoration!
Title: Re: 12/0 parts reel to functioning one
Post by: George4741 on November 10, 2013, 03:27:41 PM
Very nice!  I love the counterbalanced handle.
Quote from: Shark Hunter on November 10, 2013, 12:55:59 PM
This was the rod with the crooked Gimbal. An Okiaya 130 to 160lb Boss Hoss as its called.
I would stay away from these.
Why?
Title: Re: 12/0 parts reel to functioning one
Post by: Shark Hunter on November 10, 2013, 07:03:54 PM
I will stay away from anything with the Okiaya name. This rod had a crooked gimbal, meaning if you put it in the fighting belt, it was not straight. Two of the rollers were tightened down so tight they wouldn't move and were not fun getting loose. My Wife bought this off Amazon. The same seller is on ebay with the Name "Okiaya". I contacted him about it. Since I couldn't touch him on ebay, he didn't seem to care and admitted these were factory seconds. This rod is now called El Gordo instead of the Boss Hoss.
I think he knew he was selling Junk, and did it anyway. Why would they let a rod out of the Factory that they knew was Junk? ::) I can just envision this thing snapping with a big fish on. We will see.
I hate to taint my post with this rant, but I think you guys should know. ;)
Title: Re: 12/0 parts reel to functioning one
Post by: broadway on November 10, 2013, 11:28:56 PM
Congrats on the finale of this project... time to get a sharkin'!
Dom
Title: Re: 12/0 parts reel to functioning one
Post by: Bunnlevel Sharker on November 11, 2013, 12:54:05 AM
As long as it's solid glass it will be fine
Title: Re: 12/0 parts reel to functioning one
Post by: Shark Hunter on November 11, 2013, 01:40:35 AM
I don't think its solid glass. I think its hollow.
Title: Re: 12/0 parts reel to functioning one
Post by: Bunnlevel Sharker on November 11, 2013, 02:11:19 AM
Just do a Sal style test and report back
Title: Re: 12/0 parts reel to functioning one
Post by: Shark Hunter on November 17, 2013, 09:27:32 PM
One little tidbit I left out in case anybody is crazy as me to attempt this. The older 116's have a different handle screw as well. Instead of the usual one, it is the same size as the 114H.
Title: Re: 12/0 parts reel to functioning one
Post by: Alto Mare on November 17, 2013, 10:31:44 PM
I'm thinking  98-114AT should work on the 6/0 - 9/0 - 10/0 and 12/0, might just need a little filing on the dogs and the correct sleeve in the main gear.
Title: Re: 12/0 parts reel to functioning one
Post by: Shark Hunter on November 19, 2013, 09:09:52 AM
So you are saying Alan's ss sleeve will work in a 10 or 12/0? I just bought four of these 98-114's. ;D
Title: Re: 12/0 parts reel to functioning one
Post by: Alto Mare on November 19, 2013, 10:53:44 AM
No, I'm saying if we get desperate we can make it work by doing a little customizing.
It is better to just get the needed size, but I don't see any reasons why those wouldn't work....after fine tuning them a bit.
Title: Re: 12/0 parts reel to functioning one
Post by: Shark Hunter on November 19, 2013, 05:09:51 PM
I see. ;)