Reel Repair by Alan Tani

Conventional and Bait Casting Reel Rebuild Tutorials and Questions => Pro Gear Tutorials and Questions => Topic started by: isurus on January 27, 2014, 09:54:02 PM

Title: Fixing cs501 handle
Post by: isurus on January 27, 2014, 09:54:02 PM
Hi all,

The handle on my purple cs501 was broken on my last trip of the 2013 season and I am hoping to repair it.  It seems as though the rivet that holds the handle to the arm broke (pretty sure it was kicked while in a gunnel rod holder; pic attached).

Anyone know if I can have this handle re-riveted to the arm?  I contacted Randy from Pro Gear a while back and he said that it was fixable, however, I haven't been able to get a hold of him since then.  

Getting a new purple handle will likely be difficult (if not impossible) and I am hoping to keep the reel stock (i.e. not yet sold on using a different handle).

Thanks in advance.
-Jeff
Title: Re: Fixing cs501 handle
Post by: Shark Hunter on January 27, 2014, 10:15:31 PM
What size is the hole? Alan has some really nice handles.
Title: Re: Fixing cs501 handle
Post by: isurus on January 28, 2014, 07:23:48 PM
I don't have a caliper so I don't know exactly, but it looks like 5mm.

Thing is, I'd like to keep the purple handle.
Title: Re: Fixing cs501 handle
Post by: Shark Hunter on January 28, 2014, 07:51:17 PM
Other than replacing the Handle, I'm not sure.
http://alantani.com/index.php?topic=5946.0
Title: Re: Fixing cs501 handle
Post by: isurus on February 16, 2014, 03:16:45 AM
Still searching for any input!  Thanks!
Title: Re: Fixing cs501 handle
Post by: Alto Mare on February 16, 2014, 03:25:39 AM
Show some more pictures so we could see how it's put together . show a shot of the side and one of the top. OI don't see why you couldn't fix it, you might need a new handle shaft.
Title: Re: Fixing cs501 handle
Post by: Keta on February 16, 2014, 05:11:25 AM
Can you tap it and put a button head screw in to hold it?
Title: Re: Fixing cs501 handle
Post by: isurus on February 17, 2014, 07:55:05 PM
A new handle shaft would definitely be in order.  Any idea where I might find one that fits? 

The shaft is 2 1/8" long (about 550 mm) with a diameter of 1/4" (about 60 mm).  The diameter of the end of the shaft that fits into the handle grip (left-hand side in picture) is 5/16" (approx 80 mm). The diameter of the hole that fits through the handle is 3/16" (about 5 mm).

Here is a pic of everything separated.  The right-hand side of the shaft is the side that broke (and the side that fits into the handle arm). 

I might be able to drill into the solid shaft and cap it with a screw, but that seems tricky.

Thanks.

Title: Re: Fixing cs501 handle
Post by: alantani on February 17, 2014, 09:06:13 PM
i tried a couple of these and gave up.  i tried to drill out the shaft, tap it and then screw it back together.  it never did hold.   :-\
Title: Re: Fixing cs501 handle
Post by: isurus on February 17, 2014, 09:47:15 PM
Quote from: alantani on February 17, 2014, 09:06:13 PM
i tried a couple of these and gave up.  i tried to drill out the shaft, tap it and then screw it back together.  it never did hold.   :-\

Thanks for the info, Alan.

Out of curiosity, what was your solution?  New handle? 

I might have to try to contact Randy again.

Thanks.
Title: Re: Fixing cs501 handle
Post by: Alto Mare on February 17, 2014, 10:02:27 PM
Alan, one of your shaft might do the trick. He will need to do a little work, but I believe it will do the job.
Title: Re: Fixing cs501 handle
Post by: alantani on February 17, 2014, 10:08:01 PM
i just used my own handle grip.  i even have some of the original progear classic series grips in a ziplock somewhere.  they all have drilled out spindles. 
Title: Re: Fixing cs501 handle
Post by: isurus on February 17, 2014, 10:20:00 PM
Thanks for that. 

Ideally, I'd like to keep the original purple handle grip, so I guess I will have to search for a shaft that works.  If I can't find one, I guess I will be contacting you regarding the handle grips that you've used.
Title: Re: Fixing cs501 handle
Post by: Shark Hunter on February 17, 2014, 11:09:47 PM
I know you had your heart set on keeping that purple handle. but Look at this Keta Kranker! This is Lee's stainless arm and Alan's handle. This is what you need. ;)
(http://i1300.photobucket.com/albums/ag93/darondyer/IMG_22081_zps019d681b.jpg)
Title: Re: Fixing cs501 handle
Post by: alantani on February 17, 2014, 11:17:20 PM
i found a spindle that might work.  if i can get your address, i will send it out.  it's from an older progear grip that i took apart.  send me a pm.
Title: Re: Fixing cs501 handle
Post by: isurus on February 21, 2014, 11:07:55 PM
Thank you, Alan!!

Title: Re: Fixing cs501 handle
Post by: Shark Hunter on February 21, 2014, 11:12:14 PM
Persistance Perseveres! ;)
Title: Re: Fixing cs501 handle
Post by: alantani on February 21, 2014, 11:32:59 PM
ah, you need a half inch 10-32 machine screw with a different head.  go to the local hardware store and get something different. sorry, should have thought of that!  glad it worked otherwise!!!!!
Title: Re: Fixing cs501 handle
Post by: Keta on February 22, 2014, 01:12:02 AM
10-32 button head screw.
Title: Re: Fixing cs501 handle
Post by: isurus on February 22, 2014, 02:27:32 AM
Thanks, guys.  I will head to the hardware store tomorrow!