Reel Repair by Alan Tani

For Sale => Mark Mayo's Woodie Creations => Topic started by: mmayo on November 24, 2014, 06:05:02 PM

Title: Custom Wood Tackle Boxes
Post by: mmayo on November 24, 2014, 06:05:02 PM
I make custom tackle boxes and you can see the variety of woods, stains and designs below.  They are made by hand and require many long hours to complete.  It usually takes at least a week for the multi-coat spar varnish finish alone.  They are tough with all of the boxes you see below veterans of years of long range fishing experience.  Contact me to discuss having one built for you.  mlmayo2@verizon.net

Series 3700 = Roughly $1000 with stainless steel tube rocket launchers

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/A84DE2AE-2825-4206-99C4-384FFEA6D095_zpsfmhvufcl.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/DAlbert3_zps48727dbb.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/DAlbert6_zps0d8bc8e6.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/box5a_zps263cbe56.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/steve3_zpsd82d7d3a.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/TomandRuss002_zps14e807a6.jpg)

El primero

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/box1c_zps50ee53fe.jpg)

Series 3600 = Roughly $950
with stainless steel tube or matching wood rocket launchers

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/g1.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/Tbox15bweb_zps0e1ba14c.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/DSC_0005.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/yogis006_zpsfe71ca12.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/brent22crop_zps2329a7d9.jpg)

Here are five of my boxes on the tackle rack of the Royal Star.

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/P6280004_zps03a17d9c.jpg)

As you can see there has been an attempt to add variety to the boxes so each is a bit unique.  The most common wood species is African Magogany and it makes for a beautiful and very strong tackle box that is FUNCTIONAL on the water.



Title: Re: Custom Wood Tackle Boxes
Post by: MFB on November 24, 2014, 06:29:37 PM
Nice work.

Rgds

Mark
Title: Re: Custom Wood Tackle Boxes
Post by: BMITCH on November 24, 2014, 06:45:51 PM
Those are some super nice boxes. Works of art!
Bob
Title: Re: Custom Wood Tackle Boxes
Post by: CapeFish on November 24, 2014, 07:33:40 PM
Really impressive! Thanks for sharing.
Title: Re: Custom Wood Tackle Boxes
Post by: Bryan Young on November 24, 2014, 07:56:36 PM
Wow, beautiful...  Very nice work Mark.  Wow
Title: Re: Custom Wood Tackle Boxes
Post by: Tightlines667 on November 24, 2014, 07:59:03 PM
Wow, those are beautiful.  I'd almost be afraid to take them out on deck.
Title: Re: Custom Wood Tackle Boxes
Post by: Aiala on November 24, 2014, 08:46:57 PM
Extraordinary craftsmanship! Question: What are the small greyish cylinders mounted on some of the sides?   :)

~A~
Title: Re: Custom Wood Tackle Boxes
Post by: alantani on November 24, 2014, 09:01:08 PM
beautiful workmanship.  thanks for posting these!!!!!!
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on November 24, 2014, 09:20:58 PM
Quote from: Aiala on November 24, 2014, 08:46:57 PM
Extraordinary craftsmanship! Question: What are the small greyish cylinders mounted on some of the sides?   :)

~A~
[/quot


The small gray cylinders are line pullers that prevent line cuts when tightening down on a knot. I hate line cuts and the possible infection of them on sports boats. I tie the knot and pull it tight with the puller. I can get the knot much tighter than by hand alone. They are golden when spectra is involved. I managed zero line cuts on my last 10 day trip on the Vagbond!
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on November 24, 2014, 09:23:20 PM
Quote from: Tightlines666 on November 24, 2014, 07:59:03 PM
Wow, those are beautiful.  I'd almost be afraid to take them out on deck.

They easily survive and are designed to last forever. The first versions are almost ten yeare old and appear new.
Title: Re: Custom Wood Tackle Boxes
Post by: Alto Mare on November 24, 2014, 09:37:58 PM
You do some beautiful work Mmayo. Thanks for showing those to us.
Sal
Title: Re: Custom Wood Tackle Boxes
Post by: doradoben on November 24, 2014, 09:51:24 PM
WOW, they are beautiful, Mark. Are the two eye bolts on the front of the boxes used to tighten a knot when tying on a hook?
Title: Re: Custom Wood Tackle Boxes
Post by: Tiddlerbasher on November 25, 2014, 03:13:33 PM
Lovely work - Reel works of art ;)
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on November 25, 2014, 04:05:45 PM
Quote from: doradoben on November 24, 2014, 09:51:24 PM
WOW, they are beautiful, Mark. Are the two eye bolts on the front of the boxes used to tighten a knot when tying on a hook?

Yes, I use them tyng each hook and pulling well past what the fish should pull. I find lots of others folks like them too. Great way to meet people.
Title: Re: Custom Wood Tackle Boxes
Post by: Bryan Young on November 25, 2014, 06:15:08 PM
Is the 8th one down made from Koa wood?  I just love the craftsmanship.
Title: Re: Custom Wood Tackle Boxes
Post by: Newell Nut on November 25, 2014, 07:02:46 PM
Beautiful work and great exhibition of pride in your work.
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on November 25, 2014, 07:13:09 PM
Quote from: Bryan Young on November 25, 2014, 06:15:08 PM
Is the 8th one down made from Koa wood?  I just love the craftsmanship.

The wood is Guanacaste wood from Costa Rica. It is their national wood. That one is my box.
Title: Re: Custom Wood Tackle Boxes
Post by: alantani on November 26, 2014, 12:23:12 PM
see, mark!  i told you people would like these!
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on March 14, 2015, 11:48:53 PM
New "Ammo Box-sized" tackle box. A fisherman from Tennessee asked me to build him a tackle box that was much smaller. It was fun to try something different. Here are photos depicting the stages in its assembly.

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/C01558C0-0B8A-4B42-A804-EAC19240FCFC_zpsrhneui2q.jpg)


(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/79147A8C-594C-4E0F-B019-03A7424C2730_zpsms8dc1sv.jpg)


(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/71E59F66-2E31-4810-8212-AF91966D7C7D_zpsc57ijkg3.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/67C4A853-4A9D-47BD-A8E6-6A31049BDC73_zpsgjbgul85.jpg)


Here it is with only 2 of 6 coats of finish

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/66870C11-39AB-49F7-B6EE-AC8FF1FCA6B4_zpsachlpysb.jpg)

A size comparison with its big brother.

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/5101694C-DB0B-4015-98C7-3F16ACF19C74_zpsop5q8zwr.jpg)
Title: Re: Custom Wood Tackle Boxes
Post by: Ron Jones on March 15, 2015, 12:37:34 AM
That is fantastic. I just brought home a few metal boxes, maybe I'll build a box for them.
Ron
Title: Re: Custom Wood Tackle Boxes
Post by: Alto Mare on March 15, 2015, 01:40:30 AM
Nice job mmayo!... Dowels or biscuits?
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on March 15, 2015, 01:44:07 AM
On the big boxes, I use several size 0 biscuits. The little one easily holds 21 pounds with just TiteBond III.
Title: Re: Custom Wood Tackle Boxes
Post by: Bryan Young on March 15, 2015, 05:42:12 AM
Very beautiful Mark.  Love mahogany wood.
Title: Re: Custom Wood Tackle Boxes
Post by: stevef on March 15, 2015, 07:39:00 PM
Fantastic job, well done
Title: Re: Custom Wood Tackle Boxes
Post by: Ron Jones on March 15, 2015, 08:02:58 PM
Forgot about glue. I've got a gallon or more of Titebond but no waterproof stuff. I'll have to fix that. I've got some koa accent strips ripped up that would look awesome in one of those.

Ron
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on March 16, 2015, 05:02:09 PM
The type III is very tough, so tough the wood will break before the joint- I've tried it a few times. I gave up on gorilla glue because I did not like black hands. Water cleanup with TiteBond III is money.

Post your result.
Title: Re: Custom Wood Tackle Boxes
Post by: coastal_dan on March 17, 2015, 12:14:25 PM
Beautiful craftsmanship, thanks for sharing and good luck with the sales!
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on March 17, 2015, 06:24:05 PM
Sixth coat done.

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/257CECBE-4ADA-4D0A-96C4-FE7DE92939DA_zpspqj4tk0y.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/34AF4FE1-7B8C-48E7-A340-51D79AE9306C_zpsrjch3g4l.jpg)
Title: Re: Custom Wood Tackle Boxes
Post by: broadway on March 17, 2015, 06:59:21 PM
Mark,
    You're certainly a talented craftsmen... those boxes are art, but can't imagine using one on a boat, they're just too pretty!
Looks like you use all quality hardware as well.
Beautiful,
Dom
Title: Re: Custom Wood Tackle Boxes
Post by: Alto Mare on March 17, 2015, 08:02:23 PM
Yes, you do some beautiful work Mark.
Dom, I wouldn't be too concerned, that box has a nice shield for protection.
Title: Re: Custom Wood Tackle Boxes
Post by: broadway on March 17, 2015, 09:10:17 PM
Yeah, you're right, Sal... 6 coats! 8)
Dom
Title: Re: Custom Wood Tackle Boxes
Post by: Marcq on March 19, 2015, 02:20:25 AM
Very nice work  8)

Just wondering, how do you carry them? The camo size one has a handle on top but not the others


Thanks, Marc..
Title: Re: Custom Wood Tackle Boxes
Post by: Dominick on March 19, 2015, 02:39:51 AM
Quote from: broadway on March 17, 2015, 06:59:21 PM
Mark,
    You're certainly a talented craftsmen... those boxes are art, but can't imagine using one on a boat, they're just too pretty!
Looks like you use all quality hardware as well.
Beautiful,
Dom
Quote from: Alto Mare on March 17, 2015, 08:02:23 PM
Yes, you do some beautiful work Mark.
Dom, I wouldn't be too concerned, that box has a nice shield for protection.
I agree with both of youze guys.  Beautiful stuff.  I bet waterproof but I would keep them out of the sun. Dominick
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on March 19, 2015, 08:24:22 PM
Quote from: Marcq on March 19, 2015, 02:20:25 AM
Very nice work  8)

Just wondering, how do you carry them? The camo size one has a handle on top but not the others


Thanks, Marc..

The larger boxes have two handles on the sides. It supports the weight better than one on top. Think ice chest.
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on March 19, 2015, 08:30:58 PM
They survive the sun and salt very well. This box is box 2/18; it is close to ten years old. I use System Three gloss spar varnish which contains great levels of UV protection.  Since he is a friend I lightly sanded it this year with 400 grit sandpaper and reapplied two coats. He had just left the hospital after a valve replacement and double bypass, yikes. It seemed like a nice get well gift.

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/94DDB883-0C00-4910-BEC4-27C0B089F7AD_zps0oeq3vcp.jpg)
Title: Re: Custom Wood Tackle Boxes
Post by: Reel 224 on March 19, 2015, 08:42:13 PM
What are the dimensions of the boxes, and how much is the empty weight. Also I see there are spots for four rods, what do you have to keep them secure when the rods are in place, lets say in the back of a PU truck. 
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on March 20, 2015, 09:21:51 PM
Quote from: Reel 224 on March 19, 2015, 08:42:13 PM
What are the dimensions of the boxes, and how much is the empty weight. Also I see there are spots for four rods, what do you have to keep them secure when the rods are in place, lets say in the back of a PU truck.  

The rods are not really meant to "travel" in the rod tubes, the live there on the boat only. Ten inches of the rod butt is inserted into the tubes. The butt hits a piece of dowel in the bottom of the tube with a soft top to cushion the rod butt. I carefull tie down the box to prevent it from tipping in rough seas.  Notice the adjustable bungees holding down these boxes.

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/P6280004_zps03a17d9c.jpg)

Custom Long Range Fishing Tackle Boxes
Handcrafted from a solid piece of African mahogany
(other fine hardwoods by request and will probably add to the price)
Stainless steel hardware - screws, bolts, eyes, hinges
Marine grade Perco hasps and latches
Hand - rubbed System III spar varnish finish (4 -6 coats)
Space for 4 - 3700 or 3600 size premium tackle trays (4 included)
Upper and lower storage space for pliers, cameras & odd shaped items
Anti - skid black liner covers top, lower storage areas and inside door
4 - stainless steel rocket launchers for rods/reels on series 7;
3 -stainless steel rocket launchers for rods/reels on series 6
Integrated side handles
2 - hook eyes - used to tie hooks tightly
2 - line pullers & holders - (these protect your hands from line cuts)
Series 7- H 17.5" x W 22" x D 11" Series 6- H 16" x W 12.6" x D 9"
new Series 7 Weighs about 18-20 pounds - Series 6 Weighs around 12 pounds
new Series 7 = $850 - Series 6 = $800
Title: Re: Custom Wood Tackle Boxes
Post by: Reel 224 on March 20, 2015, 11:46:45 PM
That is some superb work, and thank you for all the specifications. Ill be honest in telling you that they are a little out of my price range...but every bit the value with all of the workmanship and material that goes into them. Anyone could be more then proud to own one, I wish I were one myself.
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on March 26, 2015, 11:31:37 PM
A new one for Jon Maita from New Jersey.

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/00000000-0000-0000-0000-000000000B4B_zpsojgcfjar.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/00000000-0000-0000-0000-000000000B43_zpsr257aqex.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/00000000-0000-0000-0000-000000000B44_zpsohmh2rbs.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/00000000-0000-0000-0000-000000000B4C_zps8sjib6lj.jpg)
Title: Re: Custom Wood Tackle Boxes
Post by: Rancanfish on April 30, 2015, 03:12:41 PM
I am in awe of your craftsmanship. One thing I don't do at all is work with wood.

I once bought 30' feet of trim to install on a fireplace mantle project, that required 9' feet.  I couldn't get the angles right,....over and over.  And it had to be perfect before I could stop.

Your finishes look nicer than the finish Martin guitar craftsman put on my Martin mahogany guitar, but of course they don't want a thick finish for sonic purposes.

I'm still confused on the small dowel on the side? Line puller you referred to?

And the hardware on one of the boxes looks like the latch on one of my Boston Whaler compartments.  You don't scrimp obviously.

Again, just beautiful.










Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on May 01, 2015, 08:45:20 PM
The small dowel holds a line puller shown below.  These homemade devices have allowed me to fish a ten day trip without zero line line cuts!

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/00000000-0000-0000-0000-0000000006D4_zpsz6be2diy.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/00000000-0000-0000-0000-0000000006D5_zpsfoijh3rv.jpg)

I make them by using heat shrink tubing around PVC pipe.  Be sure to never wind line on top of other line to prevent damaging your line.  Note indentations that would have been line cuts in my fingers.  They win against spectra and allow very tight knots.
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on July 24, 2015, 12:39:02 AM
This one was built for Rudy Scott. It has amazing color and grain structure.

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/00000000-0000-0000-0000-000000001020_zps0wjbggzb.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/00000000-0000-0000-0000-000000001021_zpseptiykgx.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/00000000-0000-0000-0000-000000001025_zpsglx453n4.jpg)


(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/00000000-0000-0000-0000-000000001026_zps43eerldo.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Woodworking/00000000-0000-0000-0000-000000001024_zpskkftlth9.jpg)
Title: Re: Custom Wood Tackle Boxes
Post by: Alto Mare on July 24, 2015, 02:04:19 AM
Mark, I could see you put a lot of heart into your work, beautiful job...as always.
Sal
Title: Re: Custom Wood Tackle Boxes
Post by: Dominick on July 24, 2015, 03:12:57 AM
Quote from: Alto Mare on July 24, 2015, 02:04:19 AM
Mark, I could see you put a lot of heart into your work, beautiful job...as always.
Sal
Yep and a lot of heartwood.  Dominick
Title: Re: Custom Wood Tackle Boxes
Post by: anglingarchitect on August 02, 2015, 01:09:22 AM
I may have to get one of these but it won't go in my boat, it's staying on my table.
Title: Re: Custom Wood Tackle Boxes
Post by: fishgrain on October 30, 2015, 12:08:10 AM
i also really like working with wood - and no better way to channel that creativity than to combine it with fishing! sweet boxes

Title: Re: Custom Wood Tackle Boxes
Post by: Tightlines667 on October 30, 2015, 12:29:35 AM
Quote from: fishgrain on October 30, 2015, 12:08:10 AM
i also really like working with wood - and no better way to channel that creativity than to combine it with fishing! sweet boxes



Love your profile pic!
Beautiful fish & water!
Title: Re: Custom Wood Tackle Boxes
Post by: broadway on October 30, 2015, 03:58:01 AM
Are you by any chance the "Fishgrain" from ebay?... just curious.
Whether you are or aren't, welcome aboard!
Dom
Title: Re: Custom Wood Tackle Boxes
Post by: Shark Hunter on October 30, 2015, 05:31:00 AM
I think he is the one and only. Mr. Fishgrain. I got some nice parts from him. ;)
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on October 30, 2015, 11:39:29 AM
On eBay I am mmayo, not fishgrain
Title: Re: Custom Wood Tackle Boxes
Post by: broadway on October 30, 2015, 12:10:35 PM
Not you Mark... We know who you are already👍
Look up about 5 postings... We have a new member, Fishgrain.
Dom
Title: Re: Custom Wood Tackle Boxes
Post by: fishgrain on November 16, 2015, 05:51:35 PM
Yes, that is me. FishGrain here and on eBay also.

love the natural beauty and perfect imbalance of wood grain, and building things fancy and rough with it, so combined it with my other favorite thing to get the name.

the profile pic is my favorite fishing memory, caught NOV 2009 and have not had the chance to fish for them again since.
Title: Re: Custom Wood Tackle Boxes
Post by: Aiala on November 16, 2015, 06:02:26 PM
Quote from: Shark Hunter on October 30, 2015, 05:31:00 AM
I think he is the one and only. Mr. Fishgrain. I got some nice parts from him. ;)

Me, too. Great prices and service!   :)

~A~
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on November 29, 2015, 01:32:24 AM
A new hard rock maple box takes shape...

Newly purchased wood
(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/E285740B-B653-4B9B-A5A1-086861112C48_zps2v27039a.jpg)

A closer look at some figure in the wood
(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/6622D5D8-836B-4059-92F0-4F0C3A11F49A_zpsbjksvniw.jpg)

The wood has been cut into component pieces and rests after planing to the correct thickness
(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/0021C685-9728-4D93-B5C4-B999195676BC_zpsl8aq4ooc.jpg)

After work to create the tray shelves it rests again
(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/662FCC8F-B802-487F-8AB8-3D4FD4AC8F26_zpsflrcrcsr.jpg)

The case is formed
(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/800F41BD-74FD-453C-BE3E-1188E99DA654_zpso8pwjjhw.jpg)

The completed case with the dado grooves filled
(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/E5A4526E-B076-4E35-B9F7-C4324D191224_zpsofpxpbqy.jpg)

It takes a few clamps to attach the back (nice feet)
(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/C46DE57F-2845-4EAB-967C-E33F03CBEBA5_zpsmoabespk.jpg)

With the top and bottom fronts it looks like a tackle box
(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/B3BD624C-F3B8-4D2B-8E2C-D687DC710479_zpsabiazooi.jpg)

This is a non-standard 3 tray custom box with some sample trays
(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/19E53CA2-6910-47E3-8644-64612344C9F7_zpsju0gh85q.jpg)

Mortising the hinges is stressful, but looks good
(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/AB34AFFE-27B4-4375-A44A-3A4E13ED5C6D_zpsu9yxnw7o.jpg)

The door is fitted and the hinges have screws installed.  A first sanding was completed and the box is shaping up before routing rounded profiles on the edges.

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/D9D54219-EDE2-493D-9C68-99FF25B4A327_zps8alze4fx.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/296D5201-C336-4190-8E2D-43BAE97C9C80_zpscxtp62h2.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/00721BEA-C5DC-4211-BA78-AC87BFD93B41_zpsc4aqrefj.jpg)

Routing to start to form a rounded profile

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/AD956758-5E5D-405B-8CC6-B1BEF0EC3846_zpsr1ui9fdq.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/DA7ABD4B-3DAA-4AE4-AAC8-E76A5E82EF5B_zpscdhnqgb7.jpg)

Two very scarey steps were completed before this photo: cutting the top and routing a mortise for the hinge.  

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/83E2203D-30D6-49A9-A110-06350F14F734_zpsd17q87af.jpg)

Thinking about attaching the rocket launcher supports
(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/C9C01D15-419B-4024-A36A-A3FA3FE8FDF4_zpsrg6z7uvu.jpg)

First the stainless steel tubes need some love.  The two outside tubes are factory finish and the center one has been treated.

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/D57ADAA9-A957-4795-B39E-269EB2AA33F7_zpsmhzpjrh8.jpg)

Two treated

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/94089697-9A4F-4816-85DE-60EDC4B423D0_zpszc8p33nj.jpg)

The ends need to be hand friendly too

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/8540F707-2C6E-40A8-9685-F6A56C15541B_zps3ltixnso.jpg)

This is what is used to smooth the tubes

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/FDE4479E-D124-4B1E-AE73-2830BA4FB5F7_zpsqpovljyo.jpg)

Hand sanding is a must on the tube supports and the handles

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/AA0B6F80-F44B-4309-AC49-A84188AF566C_zpshaqmtjyf.jpg)

Here are the attached rocket launchers; it is complicated and tedious, but the results look nice.

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/920AC9C7-8D5B-4070-8D13-227A8AA91A00_zpse5o32tgg.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/33BF6701-651C-4293-B557-F40EE13B06E7_zpsbvtvdz5a.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/DE9915D5-7334-47E1-A7AF-2800DF160226_zpsovlddsct.jpg)

Handles next...

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/27E6255E-A1A1-4DD2-A938-0194476CFC0E_zpsyvfhxmni.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/2F588606-8607-4C2E-8D92-B788067D7052_zpskafg25j3.jpg)

I added some spacers to guide the 3600 trays

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/153EEB3B-0214-4C07-BFFC-01DD88801D7A_zpsgurhaenv.jpg)

This box received some support pieces to reduce tipping when rods and reels are in the rocket launchers and it gets rough

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/A070E006-3512-4120-BF40-189619E8CF0A_zpsxqcuv36b.jpg)

Very new 316 stainless hasps courtesy of the new owner. Great idea!

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/8A16F39B-7FCE-4915-A4A5-6E50B9760B72_zpsw3gwyhrc.jpg)

Now for several days of sanding...










Title: Re: Custom Wood Tackle Boxes
Post by: Ron Jones on November 29, 2015, 03:26:58 AM
That is an inovative way to place the boxes! Hope you don't mind if I steal that from you for my next build. It won't be for tackle but my wifes sewing station will be fantastic.
Ron
Title: Re: Custom Wood Tackle Boxes
Post by: Reel 224 on November 29, 2015, 03:36:25 AM
That's outstanding workmanship!

Joe
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on November 29, 2015, 04:02:24 AM
Quote from: noyb72 on November 29, 2015, 03:26:58 AM
That is an inovative way to place the boxes! Hope you don't mind if I steal that from you for my next build. It won't be for tackle but my wifes sewing station will be fantastic.
Ron

I build these because I like to. Please enjoy any information I have shared.
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on December 07, 2015, 12:49:36 AM
New step by step construction of a tackle box
Title: Re: Custom Wood Tackle Boxes
Post by: Reel 224 on December 07, 2015, 03:37:10 AM
Quote from: mmayo on December 07, 2015, 12:49:36 AM
New step by step construction of a tackle box

That's what I like, a man who is not afraid to show someone else how he does things. Ive always been a person who shared my knowledge with others too, however small that might be. ;D ;)

Joe
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on December 14, 2015, 12:25:03 AM
Ahhhh finally some finish on this new box. The grain and color start to appear.

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/D880CA42-74DE-450C-B8A8-88DE3D2C1F24_zpsdwxrvvbm.jpg)

I inlaid some strips of maple 90 degrees to the grain to help reduce the chance of the door warping.

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/F837CC6E-963E-4A12-BE7B-71BA21B650B6_zpsdfvx3b34.jpg)

The small magnets allow the door to stay closed even if the outside door hasps are not engaged.  It can happen in a hot bite and it saves your stuff from visiting the deck.

Title: Re: Custom Wood Tackle Boxes
Post by: sdlehr on December 14, 2015, 03:47:31 AM
Beautiful work! Amazing all the steps involved. You are an artist!
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on December 25, 2015, 01:07:05 AM
The finished box

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/00000000-0000-0000-0000-00000000122A_zpsd3nb3opr.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/00000000-0000-0000-0000-00000000122E_zpsmduuck88.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/00000000-0000-0000-0000-00000000122F_zps9mzfgclv.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/00000000-0000-0000-0000-00000000122B_zpso3vwhgus.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/00000000-0000-0000-0000-000000001231_zpsj7se2mtu.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/00000000-0000-0000-0000-000000001230_zpswwzcc0hm.jpg)



Title: Re: Custom Wood Tackle Boxes
Post by: Alto Mare on December 25, 2015, 02:20:19 AM
A true masterpiece.

Sal
Title: Re: Custom Wood Tackle Boxes
Post by: Tiddlerbasher on December 25, 2015, 09:34:19 AM
Beautiful work :)
Title: Re: Custom Wood Tackle Boxes
Post by: Mac53 on December 25, 2015, 01:49:20 PM
Mark - the blonde wood is so understated but elegant.  Another masterpiece.  The tackle box you made me is very much appreciated.  Tim
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on December 25, 2015, 07:14:11 PM
Thanks. The hard maple is elegant and very modern.  That species of wood was both wonderful to cut and join  and also a challenge to sand.   My interest was also peaked by how smooth the stuff becomes when sanded and finished. It exemplifies the word SMOOTH.
Title: Re: Custom Wood Tackle Boxes
Post by: Mac53 on December 25, 2015, 08:31:50 PM
Quote from: mmayo on December 25, 2015, 07:14:11 PM
Thanks. The hard maple is elegant and very modern.  That species of wood was both wonderful to cut and join  and also a challenge to sand.   My interest was also peaked by how smooth the stuff becomes when sanded and finished. It exemplifies the word SMOOTH.

If I could only persuade you to build my Kitchen Cabinets then we'd be talking!  LOL
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on February 15, 2016, 10:13:30 PM
A new highly customized tackle box for Floyd Packard to use on the Intrepid.

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/79A79797-B842-471C-8447-5F75A0D7DF19_zpsdx8e7vzv.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/1DD97780-013E-489B-BCE5-39AF1DD49E43_zpsaafoxykl.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/D6373045-3E5E-4400-B8DF-AAF0C5B12547_zpsl8m2fo5r.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/66587880-3B12-465D-8A38-40B09CAE276F_zpsw8q7neuz.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/tackle%20box%20construction/0C6DF6F8-D263-46E7-BC34-8E0F40586852_zpsi7boiybw.jpg)

Floyd had specific needs and requested removable rocket launchers, no top opening and fairly flat stainless handles to match his space on the boat. He also wanted a extra deep 3600 tray at the top. The box is made of African mahagony that is roughly quarter sawn. It has seven coats of high quality spar varnish.
Title: Re: Custom Wood Tackle Boxes
Post by: Mac53 on February 16, 2016, 11:39:30 PM
Mark,

I see you changed the handle from wood to metal.  Did you feel the need to strengthen it or was it a customer personal request?

Tim
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on February 17, 2016, 03:06:08 AM
I love the wood, it fits my hands much better. The customer is right and requested it strongly.
Title: Re: Custom Wood Tackle Boxes
Post by: mmayo on July 15, 2016, 03:58:35 AM
New custom box in finishing stages

(http://i975.photobucket.com/albums/ae238/mlmayo/Gary%20Alexander%20Box/85BD5974-05E7-458D-87ED-D3FBC2ECD2CD_zpszlu5yncg.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Gary%20Alexander%20Box/5504AFF5-9B2C-4076-9B53-DB7311508AE6_zpsffwh4qno.jpg)

Seven rod holders with the back three removable
[image]http://i975.photobucket.com/albums/ae238/mlmayo/Gary%20Alexander%20Box/B4C7EF35-AC2B-49AD-A7BE-E43F425BC330_zpspxqtuwoo.jpg[/img]

(http://i975.photobucket.com/albums/ae238/mlmayo/Gary%20Alexander%20Box/2CE5790C-896D-43CE-8877-99805DA2AFDF_zpsljaysmpa.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Gary%20Alexander%20Box/72EE5A8C-2BA2-495A-899B-12D7601DE584_zpszjcc1cxx.jpg)

(http://i975.photobucket.com/albums/ae238/mlmayo/Gary%20Alexander%20Box/CC9315B8-6BE5-4CA9-ADC7-87D6BD91D4C5_zpstwdo4klo.jpg)

Magnet closure video - nice solid click closed with four rare earth magnets
https://youtu.be/2t1yT__HZw0
Title: Re: Custom Wood Tackle Boxes
Post by: David Hall on July 15, 2016, 04:35:20 AM
 I have to say your work is top notch! Care and attention to detail you got it all, keep up the fun.