Reel Repair by Alan Tani

Conventional and Bait Casting Reel Rebuild Tutorials and Questions => Penn Senator Tutorials and Questions => Topic started by: Marcq on April 24, 2016, 04:34:57 PM

Title: Marcq's custom carbon fiber work
Post by: Marcq on April 24, 2016, 04:34:57 PM
Almost ready to put things back together  :) Made some parts out of carbon fiber, powder coated the foot and handle arm
I'm particularly happy with my space bar they look awesome  

(http://i717.photobucket.com/albums/ww177/Marc1956/20160424_092528_zpsmn3j0afg.jpg) (http://s717.photobucket.com/user/Marc1956/media/20160424_092528_zpsmn3j0afg.jpg.html)
(http://i717.photobucket.com/albums/ww177/Marc1956/20160424_092610_zpsbes90fmp.jpg) (http://s717.photobucket.com/user/Marc1956/media/20160424_092610_zpsbes90fmp.jpg.html)

Marc..
Title: Marcq's custom carbon fiber work
Post by: Marcq on April 24, 2016, 05:17:51 PM
Quote from: swill88 on April 24, 2016, 04:47:25 PM
Marc, that really looks great!

How do you make cf parts?

Steve

Thanks
Made different jigs like this one to have the right curvature
(http://i717.photobucket.com/albums/ww177/Marc1956/20160412_112139_zps2mpfikcx.jpg) (http://s717.photobucket.com/user/Marc1956/media/20160412_112139_zps2mpfikcx.jpg.html)
It's a long process, epoxy takes 24h to cure, then cut, shape for a perfect fit
(http://i717.photobucket.com/albums/ww177/Marc1956/20160412_123050_zps0vpfldgj.jpg) (http://s717.photobucket.com/user/Marc1956/media/20160412_123050_zps0vpfldgj.jpg.html)

Then wrapped, used the jig to squeeze the extra epoxy, insted of vacum bagging
(http://i717.photobucket.com/albums/ww177/Marc1956/20160420_195548_zpshfbptncp.jpg) (http://s717.photobucket.com/user/Marc1956/media/20160420_195548_zpshfbptncp.jpg.html)
The post is wrapped
(http://i717.photobucket.com/albums/ww177/Marc1956/20160414_162754_zps9orfpppa.jpg) (http://s717.photobucket.com/user/Marc1956/media/20160414_162754_zps9orfpppa.jpg.html)

The difficult part is the fiber are stiff to make sharp contours, also you have to be very gentle with the fabric when you cut it, fall apart/distorts  easily

I over built the space bar, could have used composite material to built the thickness but its all carbon fiber, it's not going anywhere

Still need to built the reel seat in the future using the same method
(http://i717.photobucket.com/albums/ww177/Marc1956/20160424_103038_zps81npmfen.jpg) (http://s717.photobucket.com/user/Marc1956/media/20160424_103038_zps81npmfen.jpg.html)

Marc..
Title: Marcq's custom carbon fiber work
Post by: Bryan Young on April 24, 2016, 06:32:09 PM
Quote from: Marcq on April 24, 2016, 04:34:57 PM
(http://i717.photobucket.com/albums/ww177/Marc1956/20160424_092528_zpsmn3j0afg.jpg) (http://s717.photobucket.com/user/Marc1956/media/20160424_092528_zpsmn3j0afg.jpg.html)
(http://i717.photobucket.com/albums/ww177/Marc1956/20160424_092610_zpsbes90fmp.jpg) (http://s717.photobucket.com/user/Marc1956/media/20160424_092610_zpsbes90fmp.jpg.html)

WHAT......  Wow, those look amazing especially for a black side plate reel.

No washers yet. Money is tied up with Newell side plates offering. I'll ask Lee to cut some for me as my minimum orders is normally 200 per washer.
Title: Marcq's custom carbon fiber work
Post by: Marcq on April 24, 2016, 06:44:06 PM
Thanks guys  8) No problemo Bryan

Cool thing about carbon fiber is that beside being super strong/light, it also looks transparent like you can see trough it

Nice fit
(http://i717.photobucket.com/albums/ww177/Marc1956/20160424_113235_zps8gwtuaas.jpg) (http://s717.photobucket.com/user/Marc1956/media/20160424_113235_zps8gwtuaas.jpg.html)
I agree it does look great with the black plate
(http://i717.photobucket.com/albums/ww177/Marc1956/20160424_113320_zpsdewk9ps8.jpg) (http://s717.photobucket.com/user/Marc1956/media/20160424_113320_zpsdewk9ps8.jpg.html)

[URL=http://s717.photobucket.com/user/Marc1956/media/20160502_100022_zpsw2ulrhef.jpg.html](http://i717.photobucket.com/albums/ww177/Marc1956/20160502_100022_zpsw2ulrhef.jpg) (http://s717.photobucket.com/user/Marc1956/media/20160501_133720_zps9wifnlki.jpg.html)

(http://i717.photobucket.com/albums/ww177/Marc1956/20160501_133720_zps9wifnlki.jpg)[/URL]

Marc.. (http://s717.photobucket.com/user/Marc1956/media/20160502_100022_zpsw2ulrhef.jpg.html)
Title: Re: Marcq's custom carbon fiber work
Post by: Rivverrat on September 29, 2016, 10:53:58 PM
Good on you for doing this. This a great material....Jeff
Title: Re: Marcq's custom carbon fiber work
Post by: David Hall on September 30, 2016, 05:29:22 AM
Came out great looking, nicely done Marc.
Title: Re: Marcq's custom carbon fiber work
Post by: Dominick on September 30, 2016, 05:33:19 AM
Beautiful and skillful.  Good job Marq.  Dominick
Title: Re: Marcq's custom carbon fiber work
Post by: Tiddlerbasher on September 30, 2016, 08:38:26 AM
Lovely skillful work Marq - well done :)
Title: Re: Marcq's custom carbon fiber work
Post by: bigggfish on September 30, 2016, 10:34:22 AM
Awesome look. Wish I had that skill set.
Title: Re: Marcq's custom carbon fiber work
Post by: kmstorm64 on June 24, 2019, 10:27:58 PM
I wish I had never seen this...now I want one.  Just what I need learn how to form carbon fiber.   Awesome work!  How much did it lighten it up by a couple ounces or more?
Title: Re: Marcq's custom carbon fiber work
Post by: RowdyW on June 24, 2019, 11:16:43 PM
I don't imagine it is any lighter because all 5 posts are still being used. One wrapped in CF and 4 in the spacer. It's just that the CF is light and doesn't add much to the total weight.       Rudy
Title: Re: Marcq's custom carbon fiber work
Post by: Donnyboat on June 25, 2019, 01:12:16 AM
Good post Marc, thanks for showing us, strong & light, looks great, cheers Don.
Title: Re: Marcq's custom carbon fiber work
Post by: Petah on July 28, 2019, 03:07:54 AM
Those look awesome!!! Planning on taking orders???

Peter
Title: Re: Marcq's custom carbon fiber work
Post by: TEAMFISH on July 28, 2019, 04:30:29 AM
Wow!!!!
Title: Re: Marcq's custom carbon fiber work
Post by: oc1 on July 28, 2019, 07:54:55 AM
Marc was doing some great stuff but he has not been around here for a while.
-steve
Title: Re: Marcq's custom carbon fiber work
Post by: MeanMachine on July 26, 2020, 11:36:27 PM
Beautiful work!! Very impressive!