Reel Repair by Alan Tani

For Sale => Mark Mayo's Woodie Creations => Topic started by: mikeysm on July 24, 2018, 03:21:32 PM

Title: Penn 20/0 reel case
Post by: mikeysm on July 24, 2018, 03:21:32 PM
Mark I want to see if would make a reel case for my 20/0 custom reel.

Mike
Title: Re: Penn 20/0 reel case
Post by: Maxed Out on July 25, 2018, 01:42:12 AM
 If price is reasonable I would love same box for my 20/0 and I'm certain a few more will jump on the bandwagon

No doubt it will be a high quality box cause that's all Mark makes

 Ted
Title: Re: Penn 20/0 reel case
Post by: Shark Hunter on July 26, 2018, 03:31:06 AM
Keep us posted on this. I can see about 17 more of these in your future. ;)
Title: Re: Penn 20/0 reel case
Post by: The Great Maudu on July 26, 2018, 04:06:51 AM
I will want one. Keep me posted.
Title: Re: Penn 20/0 reel case
Post by: mikeysm on July 26, 2018, 03:44:51 PM
The case will cost me around $200 plus shipping. I well within my budget.

Mike
Title: Re: Penn 20/0 reel case
Post by: mmayo on July 28, 2018, 10:15:37 PM
The quarter sawn African mahogany wood is in the shop and will be planed and drum sanded to the correct thickness tomorrow. After that it is off to the table saw. I'll post updates as progress continues.

(https://i.imgur.com/iQntOOC.jpg)
Title: Re: Penn 20/0 reel case
Post by: Shark Hunter on July 28, 2018, 10:54:02 PM
Mr. Mayo.
Is there a way you can make one that opens with the reel mounted inside?
So that the front can open and fold back to reveal the reel.
The reel can be mounted on the bottom to prevent movement.
Me and Mike were just talking about this.
Just an Idea,
Daron
Title: Re: Penn 20/0 reel case
Post by: mmayo on July 28, 2018, 11:00:25 PM
Quote from: Shark Hunter on July 28, 2018, 10:54:02 PM
Mr. Mayo.
Is there a way you can make one that opens with the reel mounted inside?
So that the front can open and fold back to reveal the reel.
The reel can be mounted on the bottom to prevent movement.
Me and Mike were just talking about this.
Just an Idea,
Daron

If the hasps are close to the middle of below the reel will be revealed as the top is opened. I suggested to Mike an inexpensive reel seat attached to the bottom where the reel could be fixed. My worry is that without a reel in house that it might hang up when the top is opened if the cut is in the wrong place. The height of the case would need to be adjusted higher to account for the reel seat height.  It should be secure though.  A question is how to turn the ring on the reel seat deep within the box.

Hmmmmmmm. I'm thinking about it.  I'll query Mike as it is his reel and case.

Thanks for your input!
Title: Re: Penn 20/0 reel case
Post by: 1badf350 on July 28, 2018, 11:22:56 PM
I can send a used Varmac RS6H reel seat for test fitment if needed.
Title: Re: Penn 20/0 reel case
Post by: mikeysm on July 29, 2018, 12:00:04 AM
I want the case for protection not display. Thick rubber at the bottom cut out for the upper reel clamp should do. Or I can take a sheet of delrin. Then screw it to the reel and set it down in the case so it won't move. The bottom of
 the reel clamp I can store in a bag. Without the bottom of the reel clamp the reel sits flat. Now if the case opens in the front thats would even be better. I can make the mount myself at home.



Mike
Title: Re: Penn 20/0 reel case
Post by: Shark Hunter on July 29, 2018, 04:12:12 AM
When I Said Mike, I meant the Great Maudu Mike.
He was over the house this evening.
I'm Sure whatever you turn out will be Spectacular. ;)
Title: Re: Penn 20/0 reel case
Post by: mikeysm on July 29, 2018, 01:38:50 PM
I was aware of that. I was just making a comment.

Mike
Title: Re: Penn 20/0 reel case
Post by: mmayo on July 29, 2018, 04:14:31 PM
Ok top normal with flip down front.  Stainless steel piano hinge at the bottom with 1.5"-2" of solid on the bottom front.
Title: Re: Penn 20/0 reel case
Post by: mmayo on July 30, 2018, 10:31:06 PM
The work continues...

Parts cut
(https://i.imgur.com/RW02ngg.jpg)

Dry fit of parts
(https://i.imgur.com/WfPF7Wh.jpg)

Finger joints cut and dry fit
(https://i.imgur.com/I46iPrM.jpg)

Handle cut and drum sanded
(https://i.imgur.com/ylpguVG.jpg)

Case glued up, flush routed and sanded for the first time. The handle has also been routed and sanded.
(https://i.imgur.com/4UKSwkO.jpg)

(https://i.imgur.com/afiw5vW.jpg)

The box rests with plenty of clamps.
(https://i.imgur.com/yb1KPUZ.jpg)
Title: Re: Penn 20/0 reel case
Post by: mo65 on July 30, 2018, 10:39:02 PM
   Watching these reels come into existence was cool...and now the box is off the charts too. I love this craftsmanship. Great work Mr. Mayo! 8)
Title: Re: Penn 20/0 reel case
Post by: mikeysm on July 31, 2018, 01:16:13 AM
It's just icing on the cake. After this I will have my rod finished. I have all the parts together. I just need time to get it to the builder.

Mike

Title: Re: Penn 20/0 reel case
Post by: mmayo on August 01, 2018, 02:47:50 PM
The back is attached, flush trimmed and sanded flush.

(https://i.imgur.com/hmPpc1d.jpg)

(https://i.imgur.com/jcmvXZF.jpg)
Title: Re: Penn 20/0 reel case
Post by: mmayo on August 02, 2018, 10:10:14 PM
Here are steps to complete Mike's Penn 20/0 reel case

Attachment of front pieces.
(https://i.imgur.com/aHnSMye.jpg)

The grain of the wood wraps around the case and the entire front is made from one piece so the grain matches.

(https://i.imgur.com/41jmyUi.jpg)

Rough fitting of front door
(https://i.imgur.com/YZwq9g7.jpg)

Handle glued and screwed to the top. The reel is 9 pounds and the box easily held 24 pounds in testing.
(https://i.imgur.com/Olpx2W0.jpg)

A top front piece was used for support under the door and to add rigidity.
(https://i.imgur.com/zQIEdhK.jpg)

Ta da - box complete and ready for detail sanding.
(https://i.imgur.com/uljQj7s.jpg)

(https://i.imgur.com/5ayecRX.jpg)

(https://i.imgur.com/jp53LbY.jpg)

(https://i.imgur.com/Qu6kBwq.jpg)

Feet too
(https://i.imgur.com/CaHysep.jpg)

Wait until finish is applied!
Title: Re: Penn 20/0 reel case
Post by: xjchad on August 02, 2018, 10:16:53 PM
Beautiful work!!!  :o
Title: Re: Penn 20/0 reel case
Post by: Shark Hunter on August 03, 2018, 03:40:02 AM
Looks Fantastic Mark! :o
Title: Re: Penn 20/0 reel case
Post by: Dominick on August 03, 2018, 07:35:00 PM
Wow!  That is great work.  Dominick
Title: Re: Penn 20/0 reel case
Post by: conchydong on August 03, 2018, 07:50:59 PM
We have some very talented folks on this site but your woodworking skills are outstanding. Beautiful, just beautiful.

Scott
Title: Re: Penn 20/0 reel case
Post by: handi2 on August 03, 2018, 08:14:06 PM
Depending on the final price I would like to have one also.

Keith
Title: Re: Penn 20/0 reel case
Post by: Shark Hunter on August 03, 2018, 08:22:46 PM
On the first page. Mike said $200 plus shipping.
I'm guessing there are other options for the wood choice?
Title: Re: Penn 20/0 reel case
Post by: mikeysm on August 03, 2018, 08:45:32 PM
Here is to the part I dread sanding.


Mike
Title: Re: Penn 20/0 reel case
Post by: mmayo on August 04, 2018, 01:24:11 AM
Quote from: Shark Hunter on August 03, 2018, 08:22:46 PM
On the first page. Mike said $200 plus shipping.
I'm guessing there are other options for the wood choice?

I suggest next time I'll stay with 1/2" wood and if you like the African mahogany it will be the same $200 plus 7.5% tax if you reside in CA plus shipping. Wood choices like walnut cost me quite a bit more (almost 3X) and require more work so the cost goes up accordingly.  I will charge exactly what I pay for shipping. I send buyers a copy of the shipping invoice and ask for exactly that.

Email me if you want to get started.

MLMAYO2@VERIZON.NET
Title: Re: Penn 20/0 reel case
Post by: Shark Hunter on August 04, 2018, 03:40:08 AM
Mike,
Let us see a pic of that Bad boy when you get the reel mounted.
Once again Mr. Mayo, Your work is outstanding and well worth the price. ;)
Title: Re: Penn 20/0 reel case
Post by: mikeysm on August 04, 2018, 01:49:27 PM
I will set it in the case when it arrives and take pictures. I still plan on making a base for it to sit on. But I won't have time until october. I'm at work more than I'm at home this time of year.
Title: Re: Penn 20/0 reel case
Post by: mmayo on August 15, 2018, 09:07:05 PM
Finish Line; it ships soon to Mike.



(https://i.imgur.com/NXKheKz.jpg)

(https://i.imgur.com/vUAtJrN.jpg)

(https://i.imgur.com/3U6IOIU.jpg)

(https://i.imgur.com/rITXOSN.jpg)

(https://i.imgur.com/mei991S.jpg)

(https://i.imgur.com/183NDfD.jpg)

(https://i.imgur.com/3OZR62r.jpg)

Title: Re: Penn 20/0 reel case
Post by: Reel 224 on August 15, 2018, 09:45:16 PM
Mark just built a box for Ruth at it is stunning! But it's for her birthday, and also for putting up with me. ;) ;D ;D..........................Joe

Mark took pictures and if he would post them you can see for yourself.
Title: Re: Penn 20/0 reel case
Post by: mmayo on August 15, 2018, 11:23:58 PM
Quote from: Reel 224 on August 15, 2018, 09:45:16 PM
Mark just built a box for Ruth at it is stunning! But it's for her birthday, and also for putting up with me. ;) ;D ;D..........................Joe

Mark took pictures and if he would post them you can see for yourself.

Here is Ruth's Jon Box

(https://i.imgur.com/sGdzwtY.jpg)

(https://i.imgur.com/7oAjdei.jpg)

(https://i.imgur.com/ca0fQl3.jpg)

(https://i.imgur.com/a5xPg2t.jpg)
Title: Re: Penn 20/0 reel case
Post by: xjchad on August 15, 2018, 11:28:37 PM
Gorgeous!!!  :o
Title: Re: Penn 20/0 reel case
Post by: Reel 224 on August 16, 2018, 01:11:54 AM
Ruth is going to be happy-happy-happy! ;D ;D

Joe