Reel Repair by Alan Tani

Spinning Reel Rebuild Tutorials and Questions => Daiwa => Topic started by: festus on December 12, 2019, 11:04:15 PM

Title: Daiwa 1600C, a look inside
Post by: festus on December 12, 2019, 11:04:15 PM
There are plenty of the Daiwa silvers still out there on ebay, so I grabbed this 1600C.  Also have a 1300X and 2600C on the way.  We have enough Daiwa C model tutorials already, but someone out there might get their hands on a 1600C that needs service or repair.  Suppose they do an internet search for the 1600C and discover this site?  If so, they can use this thread and the other C tutorials for reference since there is little variation between models other than anti-reverse assemblies. 

This one was clean on the outside as the others, but definitely need serviced.  Reeling was sluggish but the bail functioned perfectly.
(https://alantani.com/gallery/30/17863_12_12_19_2_27_33.jpeg)

After removing this screw the entire handle assembly will slide right out.
(https://alantani.com/gallery/30/17863_12_12_19_2_27_54.jpeg)
(https://alantani.com/gallery/30/17863_12_12_19_2_28_15.jpeg)

Removing the body cover.
(https://alantani.com/gallery/30/17863_12_12_19_2_28_34.jpeg)
(https://alantani.com/gallery/30/17863_12_12_19_2_28_55.jpeg)

Removing the oscillating slide screw allows removal of the axle and spool.
(https://alantani.com/gallery/30/17863_12_12_19_2_29_16.jpeg)
(https://alantani.com/gallery/30/17863_12_12_19_2_29_35.jpeg)

A look at the drive gear.  Those plastic bushings are referred to a metal bearings on the schematic?
(https://alantani.com/gallery/30/17863_12_12_19_2_29_57.jpeg)

A look at the oscillating slide and oscillating gear.
(https://alantani.com/gallery/30/17863_12_12_19_2_30_18.jpeg)

Removing the oscillating slide and oscillating gear.
(https://alantani.com/gallery/30/17863_12_12_19_2_30_43.jpeg)
(https://alantani.com/gallery/30/17863_12_12_19_2_31_04.jpeg)
(https://alantani.com/gallery/30/17863_12_12_19_2_31_24.jpeg)

Removing 12mm righthand threaded rotor nut allows removal of rotor.
(https://alantani.com/gallery/30/17863_12_12_19_2_31_44.jpeg)
(https://alantani.com/gallery/30/17863_12_12_19_2_32_03.jpeg)

A look at the anti-reverse components and ball bearing retaing washer.
(https://alantani.com/gallery/30/17863_12_12_19_2_32_28.jpeg)

Removing ratchet.
(https://alantani.com/gallery/30/17863_12_12_19_2_32_50.jpeg)
(https://alantani.com/gallery/30/17863_12_12_19_2_33_12.jpeg)

Removing click gear.
(https://alantani.com/gallery/30/17863_12_12_19_2_33_32.jpeg)
(https://alantani.com/gallery/30/17863_12_12_19_2_33_53.jpeg)

Removing pinion and ball bearing. The washer and 3 screws may be removed without taking apart the a/r assembly if you're careful. 
(https://alantani.com/gallery/30/17863_12_12_19_3_38_08.jpeg)

A look at the drag assembly.
(https://alantani.com/gallery/30/17863_12_12_19_2_34_14.jpeg)

I failed to get pics of a few steps but there should be sufficient info to complete reassembly.

These would be considered size 40 reels comparing them to other brands.  Line capacity is 425/6, 300/8, 235/10, 175/12, and 140/15.  Mine weighs 14.8 oz on my digital scales.
(https://alantani.com/gallery/30/17863_12_12_19_2_34_32.jpeg)
(https://alantani.com/gallery/30/17863_12_12_19_2_34_55.jpeg)


Title: Re: Daiwa 1600C, a look inside
Post by: festus on December 12, 2019, 11:06:15 PM
Schematic
Title: Re: Daiwa 1600C, a look inside
Post by: happyhooker on December 13, 2019, 03:24:23 AM
Thanks again, festus, for the effort & time to give us a good look at a nice reel.

Frank
Title: Re: Daiwa 1600C, a look inside
Post by: Midway Tommy on December 13, 2019, 05:32:15 AM
Chester,

Your herd of Daiwas is getting almost as large as your pack of Heddons.  :o You can only fish with one or two at a time!  ;D You are quickly becoming the go to guy on them. Seems like just yesterday that you were all over them there Shakes.  :)   
Title: Re: Daiwa 1600C, a look inside
Post by: mo65 on December 13, 2019, 01:50:42 PM
   Nice clear look inside Chester. I like the AR set up on these 1600s. I've had my eye on the X series model...probably bidding against Chester on these...but I doubt we run each other up too much. We both drive a hard bargain. ;D
Title: Re: Daiwa 1600C, a look inside
Post by: Crow on December 13, 2019, 03:24:11 PM
Another great walk-through, Festus !!
Title: Re: Daiwa 1600C, a look inside
Post by: Donnyboat on December 13, 2019, 09:31:19 PM
Nice work Chester, and thanks for the schematics, cheers Don.
Title: Re: Daiwa 1600C, a look inside
Post by: Ruffy on January 13, 2020, 12:35:28 PM
Chester,
Above you said you were getting a 1300x, has that come in? Just wondering what the internals are like (separate oscillation gear? AR on main or pinion?).

Cheers,
Andrew
Title: Re: Daiwa 1600C, a look inside
Post by: festus on January 13, 2020, 04:18:15 PM
Quote from: Ruffy on January 13, 2020, 12:35:28 PM
Chester,
Above you said you were getting a 1300x, has that come in? Just wondering what the internals are like (separate oscillation gear? AR on main or pinion?).

Cheers,
Andrew
Andrew, I made a mistake in my post, I should have said I was getting a 1600X, not a 1300X.  https://alantani.com/index.php?topic=30063.0
Title: Re: Daiwa 1600C, a look inside
Post by: bushleague on May 23, 2022, 12:29:19 AM
I've had one of these kicking around for a couple years but for some reason never got around to using it much, this year I put it on a 9.5' steelhead rod that I use for shore fishing on my way to and from work just to give it a work out. So far I've gotten into about a dozen Pike in the 36" range, and a couple 6lb walleye... and I'm really liking this reel.

 Honestly, I quite like the external bail trip, the drag is butter smooth, and the weight balances out the long rod nicely. I find the oscillating gear makes the reel a bit more tricky to work on than the system on the X reels, but its fairly minor. Thinking of picking up a 2600 to replace the Mitchell 306 that lives on my heavy deadbait rod.