Reel Repair by Alan Tani

Spinning Reel Rebuild Tutorials and Questions => Abu Garcia/Garcia/Mitchell => Topic started by: festus on January 11, 2020, 09:29:23 PM

Title: Garcia Mitchell 406--replacing a bent bail wire mount
Post by: festus on January 11, 2020, 09:29:23 PM
A few days ago I posted a partial rebuild of a Garcia Mitchell 406.  I wasn't satisfied with the orientation of the bail wire.  It wasn't running horizontally.  The bail wire mount was bent in a couple directions.  I tried several times tweaking the bail wire mount carefully with taped Channel-Locks.  After bending the bail wire a few a few times, by trial and error the bail was snapping crisply, but not riding horizontally to my liking.  The Fisher-Man in Deland, FL sells quite a few new old stock Mitchell parts on ebay, and luckily he had what I needed.
(https://alantani.com/gallery/31/17863_11_01_20_1_42_58.jpeg)

You can see the problem.
(https://alantani.com/gallery/31/17863_11_01_20_1_43_54.jpeg)

To avoid damaging bail parts, it's best to remove the rotor while installing them.
(https://alantani.com/gallery/31/17863_11_01_20_1_44_23.jpeg)

And with a 406, better keep your eye on this little key, don't want to lose it.
(https://alantani.com/gallery/31/17863_11_01_20_1_44_45.jpeg)

The bail wire lock nut and washer will be removed.  It takes an 8mm socket.
(https://alantani.com/gallery/31/17863_11_01_20_1_45_09.jpeg)
(https://alantani.com/gallery/31/17863_11_01_20_1_45_34.jpeg)
(https://alantani.com/gallery/31/17863_11_01_20_1_45_56.jpeg)

Loosening bail screw #1 to remove the bail wire mount and spring.
(https://alantani.com/gallery/31/17863_11_01_20_1_46_20.jpeg)
(https://alantani.com/gallery/31/17863_11_01_20_1_46_44.jpeg)

The defective bail wire mount is on the left.
(https://alantani.com/gallery/31/17863_11_01_20_1_47_13.jpeg)

The new bail wire mount in place.  Note that I fashioned a bail bumper from some clear surgical tubing.
(https://alantani.com/gallery/31/17863_11_01_20_1_47_49.jpeg)

Bail wire assembly is back together, rotor reattached, and this reel is ready to fish!  I spooled 12 lb. Viscious mono on it, slapped it on a 9' MH Cabela's spinning rod and it'll be ideal for channel cats and school stripers.
(https://alantani.com/gallery/31/17863_11_01_20_1_48_11.jpeg)

(https://alantani.com/gallery/31/17863_11_01_20_2_28_03.jpeg)
Title: Re: Garcia Mitchell 406--replacing a bent bail wire mount
Post by: mo65 on January 12, 2020, 03:20:48 AM
Great lookin' combo Chester!
Title: Re: Garcia Mitchell 406--replacing a bent bail wire mount
Post by: happyhooker on January 13, 2020, 03:12:31 AM
Nice work; good post; bumper fix looks like a winner.

Frank