Reel Repair by Alan Tani

Spinning Reel Rebuild Tutorials and Questions => D.A.M. Quick => Topic started by: oldmanjoe on December 01, 2020, 01:47:57 AM

Title: Spooling around , 220, 330, 440 ,550 and 270 spools .
Post by: oldmanjoe on December 01, 2020, 01:47:57 AM
    I was looking at the 270 spool ,  the one with 6 screws and the little key washer on top .     After taking it apart i decided to make a new center section .
    I wanted to make it were i can put drag washers and frictions in it .   That started the thought process of what to do with the top of the spool , do i cut it ,or make a new
     one also.      (https://alantani.com/gallery/34/17471_30_11_20_3_40_33_34014293.jpeg)
    (https://alantani.com/gallery/34/17471_30_11_20_3_40_35_34024836.jpeg)

      (https://alantani.com/gallery/34/17471_30_11_20_3_40_35_340242392.jpeg)       I decided to make that also , that way i didn`t have a button to get in the way.   It will give me a lot of room to increase drag washer diameter .
   
      (https://alantani.com/gallery/34/17471_30_11_20_3_40_34_340221666.jpeg)
     

       After playing with it some how i made the bottom plate also .   Yep a complete new spool now
     
      (https://alantani.com/gallery/34/17471_30_11_20_3_40_35_340221373.jpeg)
     (https://alantani.com/gallery/34/17471_30_11_20_3_40_34_340201505.jpeg)
     

       (https://alantani.com/gallery/34/17471_30_11_20_3_40_36_340281720.jpeg)

        Time to make drag washers  .    Stainless steel fender washers was the stock to start with ,   .030 thousandths thick , 1 inch width
         Made 6 of each keyed and eared . 
(https://alantani.com/gallery/34/17471_30_11_20_3_40_34_34018968.jpeg)

         Yep all those washers fit in there 9 steel and 9 fiber ,  .580 stacked height well is .610 depth .   I used old frictions for test fit , they are about .025 each .
         i will use .50 and some .70 mm sheets to make the rite size washers.
       
          (https://alantani.com/gallery/34/17471_30_11_20_3_40_33_34016948.jpeg)
         
(https://alantani.com/gallery/34/17471_30_11_20_3_40_33_340141293.jpeg)
     Size conparsion of the washers  Small , standard and super size .
Title: Re: Spooling around
Post by: foakes on December 01, 2020, 01:52:27 AM
Nice job!

Best,

Fred
Title: Re: Spooling around
Post by: thrasher on December 01, 2020, 02:04:16 AM
Impressive work, well done!
Title: Re: Spooling around
Post by: mark Hill on December 01, 2020, 02:05:40 AM
Excellent work.
Title: Re: Spooling around
Post by: mo65 on December 01, 2020, 02:17:11 AM
Wow...great work! 8)
Title: Re: Spooling around
Post by: happyhooker on December 01, 2020, 02:20:15 AM
Am I gettin' this straight?  You made a whole new spool for this reel?  Did it in a way that increased the drag size?  I find that way better than McGiver--way better.  Extremely impressive.  Looks like all aluminum body.

Frank
Title: Re: Spooling around
Post by: Swami805 on December 01, 2020, 03:13:50 AM
Nice work, very impressive!  That will be a beast of a reel.
Title: Re: Spooling around
Post by: oc1 on December 01, 2020, 04:38:50 AM
Dang Joe.  That is really something.  Excellent work.
-steve
Title: Re: Spooling around
Post by: Tiddlerbasher on December 01, 2020, 11:35:30 AM
Most impressive :o 8)
Title: Re: Spooling around
Post by: Crow on December 01, 2020, 11:45:09 AM
Great job !
Title: Re: Spooling around
Post by: Wompus Cat on December 01, 2020, 01:11:24 PM
Absolutely beautiful work sir .
You did not make those using a vise and Flat Bastard File did ya?
Like to see the machine set-up you have .
Title: Re: Spooling around
Post by: oldmanjoe on December 01, 2020, 02:49:56 PM
    I keep it simple , just keep a spare battery on charge .
Title: Re: Spooling around
Post by: Wompus Cat on December 01, 2020, 04:43:31 PM
Quote from: oldmanjoe on December 01, 2020, 02:49:56 PM
    I keep it simple , just keep a spare battery on charge .

(https://media.tenor.com/images/e755a1bf1fe740dfa9b9baa00972877d/tenor.gif)
Title: Re: Spooling around
Post by: mhc on December 06, 2020, 03:04:33 AM
Well done, there's a lot of hand work there - the washers alone would have been a lot of filing.

Mike
Title: Re: Spooling around
Post by: oldmanjoe on December 06, 2020, 08:03:12 PM
    ;D      OK i  ;Do have a turn of the century Seneca falls lathe ..
(https://alantani.com/gallery/34/17471_06_12_20_12_32_37_340921081.jpeg)

   A simple jig to hold the washers and a few cuts with a scroll saw to make the tongue washer , with a needle file clean up..
   Block of wood with a hole and 2 sheet screws .
    (https://alantani.com/gallery/34/17471_06_12_20_12_32_36_340862013.jpeg)(https://alantani.com/gallery/34/17471_06_12_20_12_32_36_340861172.jpeg)
   
   The ear washers i just stack on a bolt and nut and rough cut on a bench grinder   .

    Another spool in the rough .
   (https://alantani.com/gallery/34/17471_06_12_20_12_32_37_340901149.jpeg)
Title: Re: Spooling around
Post by: oc1 on December 06, 2020, 08:53:48 PM
I don't know which is more impressive Joe, your ingenuity, the quality of your craftsmanship or the fact that you own a Seneca Falls lathe.  All are pretty darn rare.
-steve
Title: Re: Spooling around
Post by: oldmanjoe on December 06, 2020, 09:02:29 PM
  I am going to put some picture`s up , the subtle  differences in the 5 stock spools .    Things that will change line lays from spool to spool ?
 The contour of the arbor , radius versus straight and the usable string height  from spool to spool .     Range from .600 to .695 thousands.
   (https://alantani.com/gallery/34/17471_06_12_20_1_41_07_34096241.jpeg)
   (https://alantani.com/gallery/34/17471_06_12_20_1_41_07_340961781.jpeg)
Title: Re: Spooling around
Post by: oldmanjoe on December 06, 2020, 09:06:55 PM
Quote from: oc1 on December 06, 2020, 08:53:48 PM
I don't know which is more impressive Joe, your ingenuity, the quality of your craftsmanship or the fact that you own a Seneca Falls lathe.  All are pretty darn rare.
-steve
I take ingenuity for a thousand  Steve .    :D
Title: Re: Spooling around
Post by: oc1 on December 07, 2020, 07:37:12 AM
Quote from: oldmanjoe on December 06, 2020, 09:06:55 PM
I take ingenuity for a thousand  Steve .    :D
I bet you have a lot more than that in the lathe.
-s
Title: Re: Spooling around
Post by: oldmanjoe on December 07, 2020, 04:59:46 PM
Quote from: oc1 on December 07, 2020, 07:37:12 AM
Quote from: oldmanjoe on December 06, 2020, 09:06:55 PM
I take ingenuity for a thousand  Steve .    :D
I bet you have a lot more than that in the lathe.
-s
I was paid 20 dollars to haul that junk away some 38 years ago , i can still see that big smile on that guys face .   
   Sad part was he got rid of the junk that went with it already , the change gears for setting up threads per inch feed.
Title: Re: Spooling around
Post by: oldmanjoe on December 08, 2020, 01:08:01 AM
Spooled up with 100 pound braid 160 yards , on both spools .   .090 thousandths difference in width of spools.
Just a little hour glass on the stock spool .
Title: Re: Spooling around
Post by: oldmanjoe on December 08, 2020, 01:25:08 AM
  Spooled up 40 pound braid .015 dia 330 yards
   Difference between the two pictures is .020 under spool shim.
Title: Re: Spooling around
Post by: oldmanjoe on December 08, 2020, 01:45:13 AM
  Playing with the 4 screw spool .     Deeper well added a eared washer and 2 frictions .   
the center section has a dead air space of about .080 , so if you want to stretch the spool drop in a big spacer.
Title: Re: Spooling around
Post by: oldmanjoe on December 09, 2020, 11:01:56 PM
    Made a 330 spool .080 wider than stock plastic spool , the aluminum spools are a little smaller .
   I put a tenon on the base so i can lengthen or shorten the arbor length with shims if needed .
   Instead of a click gear i made a large friction base .  I was also able to use a early brake spindle to make 3 total height adjustments .
   I still need to cut a little more so i can use stock size drag washers .  And dish the top a little more for the brake nut to go down a little more .
   The bail just clears the nut at full stroke rite now.
   I did a test with 10 pound braid to see if i was in the ball park
  (https://alantani.com/gallery/34/17471_09_12_20_3_16_32_341061857.jpeg)
(https://alantani.com/gallery/34/17471_09_12_20_3_16_32_34106474.jpeg)
(https://alantani.com/gallery/34/17471_09_12_20_3_16_34_341122206.jpeg)
(https://alantani.com/gallery/34/17471_09_12_20_3_16_34_341141390.jpeg)
(https://alantani.com/gallery/34/17471_09_12_20_3_16_32_34103384.jpeg)
Title: Re: Spooling around
Post by: oc1 on December 10, 2020, 01:57:26 AM
Nice touch with the brass bushing too.
-s
Title: Re: Spooling around
Post by: Milan S on December 10, 2020, 06:34:34 AM
What is the weight of the complete reel?
Title: Re: Spooling around
Post by: oldmanjoe on December 18, 2020, 01:34:41 AM
Quote from: Milan S on December 10, 2020, 06:34:34 AM
What is the weight of the complete reel?
I just try to weigh one , about 13 and a half ounces ,no line on the spool.
Title: Re: Spooling around
Post by: oldmanjoe on December 18, 2020, 02:25:01 AM
(https://alantani.com/gallery/34/17471_17_12_20_12_00_15_34137652.jpeg)
  I made 3 spools for the 330 .      They vary in widths .740 ,765 , and 786.  Stock size range from .675 - .690
  I wanted to try and make a braid friendly spools without having a hour glass at the end spooling .
 
  (https://alantani.com/gallery/34/17471_17_12_20_12_00_17_341481137.jpeg)
    Stock spool with braid 350 yards, well balanced humps front and back 
   (https://alantani.com/gallery/34/17471_17_12_20_12_00_17_34143742.jpeg)
  The start of putting the same 350 yard on the .770 width spool.    Look`s a little scary , a lot of gap between line and spool walls
   
   (https://alantani.com/gallery/34/17471_17_12_20_12_00_16_34139126.jpeg)
   At 100 yards it filled in
  (https://alantani.com/gallery/34/17471_16_12%3Cbr%20/%3E_20_7_52_22_34134255.jpeg) 
All 350 yards and no hour glass .

  I will fine tune this with some thin shims
Title: Re: Spooling around
Post by: Gfish on December 18, 2020, 07:08:35 AM
Dude!
Title: Re: Spooling around
Post by: Milan S on December 18, 2020, 02:17:36 PM
Your work is really great! Phenomenal!

Maybe you could get some good idea from earlier works.
Something about the ball bearings in the spool...

There is a long post here, which can be inspiring  ;)

https://alantani.com/index.php?topic=28977.0

The line lay I achieved and the braking quality are better than on most new expensive solutions.
Drag sistem with cork is the best possible on such reels!

Greetingss!!!
Title: Re: Spooling around
Post by: oldmanjoe on December 18, 2020, 06:47:39 PM
 I like the drag you did under the spool and copied it .   Still working on making it fit under the stock bail assembly .
I still like oil lite bushings in the spool .
 As of now i am playing with cork , gasket material .     The problem with cork is that it is so thick .065 -  1.65mm  .    Takes up valuable space were carbon fiber will be easy to fit on a already tall spool  .    It takes  time to fine tune home made parts. ;D
Title: Re: Spooling around
Post by: oldmanjoe on December 18, 2020, 07:17:00 PM
  With the idea of making a bigger spool to help with the hour glass effect , i went back to the stock spool configuration and though how to make the reel think the spool was taller .     Change the oscillating stroke !    I moved the crank pin closer to center by .070 .  The first 2 picture is the stock stroke with the hour glass .   The 3 picture is the first try spooling with a gess at shims .     i see a improvement      4 picture is the  gear .
Title: Re: Spooling around
Post by: Milan S on December 19, 2020, 05:58:36 AM
You can replace the cork with a thinner sheet of carbontex, but then you need to add a thin stainless steel pad under the spool and fix it (you can use epoxy glue, resistant to high temperatures).
My choice was cork because it is easy to obtain and I am convinced that it has better characteristics than carbontex for my needs.

The solution with moving the pin on the main gear is the only possible solution and you did a great job!

Once upon a time I had the idea to add a ball bearing to that pin but it's a long story...

The only thing I would do now on the 330N and 331N is to achieve silent braking on the rotor. It requires good planning and a little more experimentation. Of course, I do not intend to insert one-way bearing. I'll try something else ...
Think about it and let's come to a solution together!
Title: Re: Spooling around
Post by: oldmanjoe on January 16, 2021, 10:19:33 PM
   Spun another spool from billet for a 331n model  ,all one piece with a bottom plate for a large cork drag washer and a small cork top drag washer .
    Just another combination to try out !!
Title: Re: Spooling around
Post by: Milan S on January 17, 2021, 07:39:35 AM
I believe, a winning combination!
Title: Re: Spooling around
Post by: oldmanjoe on September 21, 2021, 06:21:20 AM
   Back at it again , I needed a spool for a 440 . I pretty much duplicated a plastic spool .
  I did stretched the length another  .060 for braid .
Title: Re: Spooling around
Post by: mo65 on September 21, 2021, 01:54:49 PM
That is just plain awesome Joe! 8)
Title: Re: Spooling around
Post by: oldmanjoe on September 21, 2021, 10:35:45 PM
Quote from: mo65 on September 21, 2021, 01:54:49 PM
That is just plain awesome Joe! 8)
Thank You

    I was able to finish up the spool today .  made a few adjustment to get line lay and kept the drags simple   
Title: Re: Spooling around
Post by: Milan S on September 22, 2021, 01:27:44 PM
Good work! Consider a larger carbontex washer ...
Carbontex knows that it consumes a little more friction surfaces. When it is saturated with aluminum (and this can happen quickly due to the softness of the aluminum) it can change its characteristics. That's why my choice was cork.
Title: Re: Spooling around
Post by: oldmanjoe on September 22, 2021, 03:10:56 PM
Quote from: Milan S on September 22, 2021, 01:27:44 PM
Good work! Consider a larger carbontex washer ...
Carbontex knows that it consumes a little more friction surfaces. When it is saturated with aluminum (and this can happen quickly due to the softness of the aluminum) it can change its characteristics. That's why my choice was cork.
I was thinking about that .   I went with the idea that the clicker only has less than 1 square inch of surface area and i wanted to try this new carbon fiber out .   IT is not as flexible as what i have used in the past and feels slicker .   I am trying this material dry .      First test looks good !!!!
Title: Re: Spooling around
Post by: foakes on September 22, 2021, 03:36:01 PM
That is really some outstanding work and skill, Joe!

Best, Fred
Title: Re: Spooling around
Post by: Wompus Cat on September 22, 2021, 04:28:03 PM
i am impressed with your updated Equipment .
Much Fancier than your other Rig ::)

Rough Neck Lathe (https://alantani.com/index.php?topic=32384.msg379381#msg379381)

Title: Re: Spooling around
Post by: thorhammer on September 22, 2021, 04:54:36 PM
Joe, that's some great work- so great, I'd collectively send the spools to be anodized. True boutique level custom righ there. Of course clear/ silver looks stock, but dang, a red one would pop....and highight your work.

John
Title: Re: Spooling around
Post by: Steelyfinn on September 22, 2021, 06:10:54 PM
Joe,
Really great work- love seeing such innovation on the old Quicks and your other projects.  Now if you just start making metal spools for the 220...

Jon
Title: Re: Spooling around
Post by: oldmanjoe on September 22, 2021, 10:45:35 PM
 :)  Just up loaded a video ,  The drag is around 5-6 pounds on a solid fiber glass stick , the load and unload is the stick with a smooth drag done with 2 pulls .   https://www.youtube.com/watch?v=BVG03yCEZbI
Title: Re: Spooling around
Post by: oldmanjoe on September 22, 2021, 11:04:18 PM
Quote from: foakes on September 22, 2021, 03:36:01 PM
That is really some outstanding work and skill, Joe!

Best, Fred
I just wish some body with cnc lathe would show up , they could pop them out quick .                                                                                             
             
Quote from: Wompus Cat on September 22, 2021, 04:28:03 PM
i am impressed with your updated Equipment .
Much Fancier than your other Rig ::)

Rough Neck Lathe (https://alantani.com/index.php?topic=32384.msg379381#msg379381)


I wounder how many jaws dropped with that picture ?
Quote from: thorhammer on September 22, 2021, 04:54:36 PM
Joe, that's some great work- so great, I'd collectively send the spools to be anodized. True boutique level custom righ there. Of course clear/ silver looks stock, but dang, a red one would pop....and highight your work.

John
Still in the test trials , prototypes  don`t get pretty ..........
Title: Re: Spooling around
Post by: steelfish on September 22, 2021, 11:05:57 PM
speachless

amazing work
Title: Re: Spooling around
Post by: oldmanjoe on September 25, 2021, 12:57:26 AM
Quote from: Steelyfinn on September 22, 2021, 06:10:54 PM
Joe,
Really great work- love seeing such innovation on the old Quicks and your other projects.  Now if you just start making metal spools for the 220...

Jon
OK challenge accepted..............    Spool for 220 and 221 .
   But i am not going to build one from scratch , more like a retro fit of a already made spool.
   My choice is a penn 712z spool to use , and use all of it , drag stack and the plastic clicker finger .
   
   The penn spool is going to need a little trimming .    The quick spool is 2.175 inches diameter and the penn is 2.235 inches diameter .
       The penn bore is going to need a bushing so that the quick axle assembly fits snug .     This is a stock item brass tube made by K&S # 8134 ,it is
  11/32 diameter , a 5/16 bolt about 2 1/2 inches long  a few washers  and a nut .   There is 2   3/8 nuts used for spacers
     Pictures will do most of the talking
Title: Re: Spooling around
Post by: oldmanjoe on September 25, 2021, 01:32:29 AM
 Ok there is a hole in the bottom of the spool that need a little attention .   This is were a 5/16 flat washer will be used .  Now with that said it will help that you have a selection of different brands washers because they vary in size standards . Metric washer may help also .
  Picture will explain were i am going with this .  The hole is tapered so washer will stop at different places .  If the washer is below flush by 20-30 thousands or closer ,i think that is a good start with when you shimming for line lay latter on .
    These  pictures shows 2 washers that fit differently , were as one has a little more diameter than the other and is stacked to get near flush
Title: Re: Spooling around
Post by: oldmanjoe on September 25, 2021, 02:13:06 AM
   I chucked this spool on the lathe and removed the .060 in diameter .
    But there could be another way ..............
Title: Re: Spooling around
Post by: oldmanjoe on September 25, 2021, 02:23:59 AM
    When you are ready to assembly check your bottom friction and shim , flush or higher to start .   Install axle and start testing....
Title: Re: Spooling around
Post by: foakes on September 25, 2021, 04:10:11 AM
Nice job showing us, Joe —

You are very talented as well as innovative — you think out of the box.

Best, Fred
Title: Re: Spooling around
Post by: Steelyfinn on September 25, 2021, 04:13:54 PM
Joe,

Excellent job using a new approach for the 220 spool.  I really admire your creativity - its inspiring.
Thanks for the great new ideas.

Challenge met and exceeded with flying colors.

Jon
Title: Re: Spooling around
Post by: oldmanjoe on October 10, 2021, 03:26:14 AM
            Well I just came back to this 440 spool project, I had the mother spool of line still hanging on with about 150 yard left on the spool .      Kept looking at the line lay and still though there was room for improvement
   (https://alantani.com/gallery/35/17471_10_10_21_12_07_40_355371955.jpeg)
   (https://alantani.com/gallery/35/17471_10_10_21_12_08_22_35538203.jpeg)

    As of now my spool is  .070 thick in the floor , were as the stock plastic spool is .100 .
What that means is that my spool is going down .030 deeper in the rotor .
Yet looking at the pictures , I see that the top of the line lay could go up more and I could get rid of the bottom bulge .
  (https://alantani.com/gallery/35/17471_10_10_21_12_08_52_35539637.jpeg)
            I have a .020 friction between spool and click gear , so I removed the friction  and stripped and rewound the spool again .     What a improvement that made , and it ate up the the rest of the line on the mother spool .
     (https://alantani.com/gallery/35/17471_10_10_21_12_11_29_355431544.jpeg)


Ok another .020 needs to come off the bottom of the spool .    I am a little hesitant about cutting a full width 20 thousands .   I could do a counter bore for just the width of the friction / click gear .     I have  this idea that I may put that click paw and spring assembly on also .     That pin has a .100 leg , so a .050 floor is not in my favor . So now I am thinking shimming the rotor up would do the same thing .   I remove the rotor and looking at the main bearing retainer , wavy  spring and shim .       I'm  thinking how thick is the shim and spring .   It's .020  combined , now I removed the main bearing and put the spring and shim in the well first followed by the main bearing and retainer , that will put the rotor 20 thousands higher .


  (https://alantani.com/gallery/35/17471_10_10_21_12_10_34_355401688.jpeg)
(https://alantani.com/gallery/35/17471_10_10_21_12_10_49_35541672.jpeg)

Reassemble everything , stripped the spool again and cranked the line on under a load  . 
648 yards of 20 pound braid on and i think it looks good .
  (https://alantani.com/gallery/35/17471_10_10_21_12_11_16_355422419.jpeg)
Title: Re: Spooling around
Post by: PacRat on October 10, 2021, 04:05:07 AM
What an improvement! Nice work.
Title: Re: Spooling around
Post by: Milan S on October 10, 2021, 07:29:53 AM
Congratulations!
That's it. Don't touch further because it can't get any better.
Title: Re: Spooling around
Post by: oldmanjoe on October 10, 2021, 03:38:20 PM
 ;D  Well that remains to be seen , i think there is room for improvement .     I just have to put it threw it`s paces first .
Title: Re: Spooling around
Post by: mo65 on October 12, 2021, 02:43:07 PM
   Very interesting...enjoy seeing your work Joe! 8)
Title: Re: Spooling around , 220, 330, 440,550 and 270 spools .
Post by: oldmanjoe on February 07, 2023, 05:46:22 PM
  I was going thru some reels and found a split spool on my 550 that had mono and stock drags .
 The last time i used it , I did give it a good work out on big Amber jacks and nurse sharks .
    I most likely left the mono wrapped to tight on the spool and after loosing the drag , jacked the spool apart .
(https://alantani.com/gallery/37/17471-070223162132-376312386.jpeg)
(https://alantani.com/gallery/37/17471-070223162113-37630932.jpeg)

    I decided to try putting a big drag disk in place of the click gear with a big cork washer .
(https://alantani.com/gallery/37/17471-070223162210-37632774.jpeg)
(https://alantani.com/gallery/37/17471-070223173150-37640795.jpeg)
(https://alantani.com/gallery/37/17471-070223173115-376391643.jpeg)

   I used a spool that just has a single drag washer on top to start with .  Just spooling around again
(https://alantani.com/gallery/37/17471-070223172030-37635213.jpeg)
(https://alantani.com/gallery/37/17471-070223172003-376341396.jpeg)
Title: Re: Spooling around , 220, 330, 440 ,550 and 270 spools .
Post by: foakes on February 07, 2023, 06:06:40 PM
Great work, Joe!

If you need another spool —- just let me know.

Best, Fred
Title: Re: Spooling around , 220, 330, 440 ,550 and 270 spools .
Post by: Bill B on February 08, 2023, 03:08:29 AM
Wow I just now came across this.  Amazing Joe.  Bill
Title: Re: Spooling around , 220, 330, 440 ,550 and 270 spools .
Post by: oldmanjoe on February 09, 2023, 12:30:03 AM
 Well I combed it`s hair and brushed it's teeth ,so i snapped a picture before he gets dirty again .
Title: Re: Spooling around , 220, 330, 440 ,550 and 270 spools .
Post by: Paul Roberts on February 12, 2023, 01:23:56 PM
Beautiful! I just came upon this too. Too cool. 8)
Title: Re: Spooling around , 220, 330, 440 ,550 and 270 spools .
Post by: Rancanfish on February 12, 2023, 04:09:29 PM
I clicked on this thread title. I thought it was a Newell thread lol.