Reel Repair by Alan Tani

General Maintenance Tips => General Procedures => Topic started by: buzzawak on June 02, 2021, 12:13:52 PM

Title: Repairing Bakerlite
Post by: buzzawak on June 02, 2021, 12:13:52 PM
I acquired this Steelite reel and thinking to repair the two small chip in the bakelite.
I have zero experience working with the material.
Could I get some suggestions on the best approach?

Thanks

Title: Re: Repairing Bakerlite
Post by: Donnyboat on June 02, 2021, 01:44:47 PM
Hi Micheal, bakerlight is made from saw dust & two pak epoxy, maybe the same colour wood filler & two pak, or two pak epoxy mixed with paint, good luck cheers Don.
Title: Re: Repairing Bakerlite
Post by: Bill B on June 02, 2021, 04:28:37 PM
Didn't Sid do a repair with Bakelite dust and epoxy?  I tried looking for his thread but no luck.  Micheal, if someone can find it, a member used dust from Bakelite mixed with epoxy and built up the area and sanded the repair down.  You will have to find an area to harvest the dust that doesn't show or a reel with similar coloring.  Bill

Found the post....

https://alantani.com/index.php?topic=17316.msg182073#msg182073
Title: Re: Repairing Bakerlite
Post by: foakes on June 02, 2021, 05:08:09 PM
Henry (WompusCat on our site) —

Does a great job on these Bakelite plate repairs.  Body shop guys who specialize in Mercedes — know their stuff!

Best, Fred
Title: Re: Repairing Bakerlite
Post by: Maxed Out on June 02, 2021, 05:23:33 PM
 Fred nailed it. Henry is 2nd to none at repairing Bakelite and older Mercedes
Title: Re: Repairing Bakerlite
Post by: Wompus Cat on June 02, 2021, 07:17:47 PM
Thanks for the Kudos but Sid's Post is very informative and gives one good insight in the repair process here .

I have also been successful in many repairs as such and with this particular reel and it's Marbling I would suggest  FIRST and Foremost to use a Cleaner (oil Remover )  spray like Brake Kleen on the areas to be built up .
Then instead of trying to  Grind material to match the color  on this Marbeled finish I would build a mold of sort to go around the edge of the plate sticking above it slightly and  either use a Special Teflon Tape like 3M makes or aply a thin film of oil to where your mold (I have used spray paint lids cutout to fit around the edge and the epoxy won't stick to it ) fill will go so as not to adhere to it and it will remove when finished with a smooth surface as well. Just use a good quality  Quick Set CLEAR Epoxy and you will be surprised how it will blend in when finished.

Now as Sid stated you need patience and time to slowly build the chips up and above the surface then comes the fun part of 5 or six grades of sanding to get a fine finish off with 2000-2500 grade (preferably wet dry 3M). Then polish with Heavy Rubbing Compound ,then finishing paste ,then a good Carnuba Wax
Just take your time and you  will get reel good at it .
Be sure to post some pix as you go along.
Title: Re: Repairing Bakerlite
Post by: buzzawak on June 15, 2021, 10:19:02 AM
Jobs done, being the first time working with bakelite I am very pleased with the result. If you didn't know where to look you wouldn't be able to tell.
I powdered some bakelite and mixed it with Araldite.
Title: Re: Repairing Bakerlite
Post by: Sharkb8 on June 15, 2021, 11:15:25 AM
That turned out OK good job Buzz

Kim
Title: Re: Repairing Bakerlite
Post by: Donnyboat on June 15, 2021, 12:06:47 PM
Very good thanks for showing us, cheers Don.
Title: Re: Repairing Bakerlite
Post by: Wompus Cat on June 15, 2021, 12:59:15 PM
Very Impressive !
Title: Re: Repairing Bakerlite
Post by: Brewcrafter on June 15, 2021, 02:06:34 PM
Great looking repair!  Where did you harvest the dust from?  Lightly sand away from another area on the interior of the reel where it doesn't show? - john 
Title: Re: Repairing Bakerlite
Post by: Crow on June 15, 2021, 03:43:47 PM
Nice job !
Title: Re: Repairing Bakerlite
Post by: buzzawak on June 16, 2021, 01:08:34 AM
Quote from: Brewcrafter on June 15, 2021, 02:06:34 PM
Great looking repair!  Where did you harvest the dust from?  Lightly sand away from another area on the interior of the reel where it doesn't show? - john  

I have a sacrificial Bakelite reel that is beyond repair. I wouldn't sand as this may contaminate the filler material. I just used a Stanley knife and scraped.
Even tho Arildite list their product as suitable to repair Bakelite the Arildite doesn't match the same hardness. For the next repair, I will try some other two parts epoxy resins.
Final photo of the finished product.

 
Title: Re: Repairing Bakerlite
Post by: Brewcrafter on June 16, 2021, 02:22:40 AM
Thank you Sir!  I (we) are all learning. Great point about sanding - since sand grit may get in there - never considered that.  But that is why your repair looks so good! - john
Title: Re: Repairing Bakerlite
Post by: Donnyboat on June 16, 2021, 08:43:21 AM
Hi Michael, looks great, but you may find the Arildite, may turn yellow, please keep us posted, thanks cheers Don.
Title: Re: Repairing Bakerlite
Post by: buzzawak on June 16, 2021, 10:43:48 AM
Quote from: Donnyboat on June 16, 2021, 08:43:21 AM
Hi Michael, looks great, but you may find the Araldite, may turn yellow, please keep us posted, thanks cheers Don.

Thanks Donnyboat, an aspect I didn't take into consideration when choosing the adhesive. I will have to address that in the next iteration.
Title: Re: Repairing Bakerlite
Post by: Bill B on June 17, 2021, 01:53:39 AM
Good as new, I can't see the repair at all....Bill
Title: Re: Repairing Bakerlite
Post by: blad on September 14, 2021, 11:16:21 PM
Turns out beautiful.
Good job
Title: Re: Repairing Bakerlite
Post by: buzzawak on September 15, 2021, 12:06:38 PM
Quote from: blad on September 14, 2021, 11:16:21 PM
Turns out beautiful.
Good job

thanks