Reel Repair by Alan Tani

Spinning Reel Rebuild Tutorials and Questions => Shimano => Topic started by: MichaelAngelo on December 01, 2021, 02:25:48 PM

Title: Baitrunner 6500A line roller replacement
Post by: MichaelAngelo on December 01, 2021, 02:25:48 PM
Does anyone know if this can be replaced with a part that is currently available?  chrome is cracked/flaked and I'd like to use the reel again!

Also - my 6500B's drag clicker has stopped working. Seems like it runs off the washer/cogs on the main shaft - but the washer/cogs (excuse my lack of technical terms) spins around the shaft.  Perhaps a little tac of aluminum weld (or would that rust)?
Title: Re: Baitrunner 6500A line roller replacement
Post by: JasonGotaProblem on December 01, 2021, 05:15:57 PM
Welding would be an absolute last resort. There's a strong chance the clicker is a roughly standard size/shape and can be pulled from a donor reel. Especially on an older shimano like that. I've put penn drag clickers in daiwa reels. Im sure this is similar. Got a pic of the clicker?
Title: Re: Baitrunner 6500A line roller replacement
Post by: philaroman on December 01, 2021, 11:02:23 PM
WOW  ???  not a single roller out there, under correct part#
https://www.ebay.com/sch/i.html?_from=R40&_trksid=p2047675.m570.l1313&_nkw=shimano+%28rd0727%2Crd+0727%2Crd-0727%2Crd+727%2Crd-727%29&_sacat=0

here are your schematics for part names & #'s:
https://www.reelschematic.com/reel-schematics/shimano-reel-schematics/shimano-baitrunner-schematics/#gsc.tab=0

solid SIC roller from Baitrunner 6500PLUS (BR-0456???)
is probably most likely / best alternate/UPGRADE...  but, even more unobtanium
biggest, oldest JDM Biomaster probably used same roller

BR-0191 for older Baitrunner 650, may be same part
as your original RD-0727...  and, part naming system was all that changed
DEFINITELY double-check this AND ALL PART NUMBERS!!!
Title: Re: Baitrunner 6500A line roller replacement
Post by: oc1 on December 02, 2021, 05:27:10 AM
Quote from: MichaelAngelo on December 01, 2021, 02:25:48 PM
Also - my 6500B's drag clicker has stopped working. Seems like it runs off the washer/cogs on the main shaft - but the washer/cogs (excuse my lack of technical terms) spins around the shaft.  Perhaps a little tac of aluminum weld (or would that rust)?
Sometimes you can put a thin brass or aluminum (beer can) shim under it and press it back in place.
Title: Re: Baitrunner 6500A line roller replacement
Post by: PacRat on December 02, 2021, 05:10:30 PM
The drag clicker is low stress so you might get away with JB Weld or similar metalized epoxy. Some key points are: clean it well with solvent. Go sparingly with the epoxy and apply it on the bottom side of the click-gear (just make certain it doesn't interfere with the pinion and pinion nut when the spool retracts into the rotor. You will have better access if you remove your main-shaft but since this is a bait-runner it may be a little complex. Just be careful and you can do this without disassembly.
Title: Re: Baitrunner 6500A line roller replacement
Post by: JasonGotaProblem on December 02, 2021, 05:52:45 PM
I bet there's another more common shimano reel that uses the exact same bail assembly, and can be taken. Just a thought.

More aggressively, I once took the bail from a broken foot penn 430SSg drilled out the mounting hole on the non-roller side, and attached it to a 4500SS that had a busted roller. Now it has a ball bearing line roller. Wasn't super easy but it worked.
Title: Re: Baitrunner 6500A line roller replacement
Post by: barkley1956 on December 13, 2021, 04:34:47 PM
Do you have a picture?