Reel Repair by Alan Tani

Have you considered using High Temperature Powder Coating Tape or Kapton tape used for masking sensitive connectors while hot air soldering of electronic components? 

I suspect simple strait lines like those you tried for the Pink Floyd  logo look on one of your reels would be a good candidate for TekLine Glass Cloth High Temperature Powder Coating Tape.

Kapton tape might also work as its is good up to 300-400 degrees Celsius. It's is inexpensive, easily cut and might work to mask off areas for a multi-stage finish (masking before a "green bake", then adding a second coat before the final cure.

You might want to experiment with a some sheet metal using some stencils or Cricut (if your wife has one) or similar device to cut the masks on the Kapton tape and apply the masks prior to powder coating.

Quote from: JasonGotaProblem on March 17, 2026, 02:59:44 AMOk I'm talking out my spray nozzle here but I had an idea re: detail work. Why brush it on? Couldn't you dump/spray/put a ton of powder on and brush off the excess before baking? I'm usually missing something.

The joker looks cool though.

Yes.  I do this a bunch for making two color lures.  A damp q-tip is a nice tool. But you can't do detailed work, and it is difficult to to get every bit of the excess powder out of all the nooks and crannies, pores, etc.
Temporarily masking with painters tape during application is another option if the work is not too detailed.

A  bit more on the options:

Maybe Joe will figure out a process that works for him, but this is essentially using powder in a method that is in conflict with its fundamental properties. Powder is a coating, not a paint.

This is a bit of a simplification: Liquid urethane paint is a combination of urethane and solvents, the urethane is dissolved into the solvent, and this dissolved urethane in contact with the surface tends to get sticky right after you apply it, so you can apply the liquid paint some precision. The solvent evaporates fairly quickly, and the urethane hardens.

The powder used in coating is just the urethane paint in powder form with no solvents.  You need to have an even, fairly exact depth of the powder to stick to the part long enough  for it to melt and fuse to itself and the part when exposed to heat in the 350-400F range. 

This is usually achieved by attaching a negative electric charge to the part and a positive electric charge to the powder as it is released from the sprayer.  The powder sticks lightly to the part due to the residual static charge. On smaller parts like reels, you often don't have to spray multiple sides, the powder cloud will wrap around the back side of the part and coat everything. If you blow on the powder, you can dislodge it. The bond is very light before curing.

A part just sitting around can have enough static charge that a bit of loose powder might stick to it.  So the process of painting details on the part with a special wetting agent (like Columbia Powder Water) and then dusting with powder will tend to have a bit of the equivalent of overspray. A little bit of the powder can stick to other areas.

In my experiments, using the recommended method of first mixing the powder into the wetting agent gives you a less than satisfactory "paint", as the powder doesn't dissolve.  The solution is either too thin to  leave an adequate layer or too lumpy, and has a short work time. It doesn't  seem to want to stick evenly unless you are applying to a blasted surface with some tooth.

BTW-  there are additives like pearls, micas, and glow in the dark pigments that can successfully be blended with powders and applied normally. This can be fun.

-J

Looks great! 

Pressurized air maybe? Isn't the metal electrically charged when you spray it on? So won't some stick either way?

I guess I'm picturing the way I did my son's thor hammer where I put on thinned 5 min epoxy let it get tacky and dusted on mica powder. (I was cleaning shiny stuff out of the far corners of my garage for months after, so word to the wise there)

Yes worth while to get that spool !!

The double skirt on the '02 reels & spools is also to prevent the line from going under the skirted spool and getting wound around the spool axle in windy or slack line conditions.  These are called "Petticoat" spools.

Also notice the numbers on the bottom of the spool spindles on Quang's photos.  This is a dead simple and clever way to adjust the "line lay" on the '01 & '02 series reels.

Let me know if any parts are needed to improve the bail kick arm.  Looks a little blasted.

Best, Fred

I used spool 2001 for 2002 . It's fit fine ,if you look inside spool ,2002 have another skirt and for salt water fishing it reduce salt water get in the reel

Ok I'm talking out my spray nozzle here but I had an idea re: detail work. Why brush it on? Couldn't you dump/spray/put a ton of powder on and brush off the excess before baking? I'm usually missing something.

The joker looks cool though.

I tore into it this evening and just as I suspected--dried grease. I think this reel will clean up fine, and it will be catching fish right away. Takedown was a breeze, I even got to play with my c-clip pliers for the first time in awhile.

Fred, I am interested in the metal spool. It'd be nice for mono, and just to have a spare. Let me know how much it'd cost to procure and ship!