Chinese ATV fixed again

Started by jgp12000, June 06, 2025, 12:12:17 AM

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jgp12000

My grandson's 125cc atv wouldn't start for nothing last visit. A year ago it did the same thing,my mother in law was in the hospital & I was too busy too work on it so I took it to the shop where we bought it.2 days & $200 later they called & told me it was ready to pickup.I was glad it would be ready for "golden boy" coming back to town.The shop didn't give much detail just claimed it was a bad carburetor & other things ::) .

I wasn't about to let them rip me again so today I hooked up my jump box since the tiny battery was dead from all the attempts to start. This thing wouldn't even start with ether,so I checked the gap on the spark plug & cleaned it.I verified I was getting a spark & it still would not start. So I adjusted the idle screw all the way clockwise & backed it out 1.5 Turns.I gave it a squirt of starting fluid pressed the start button & It fired up with high idle.

I got it idled perfect & ran it enough that the battery charged up. It fires right up every time now.

My theory is with all the bumps & grinds,vibration causes the idle screw to loosen up to a point  that the throttle plate isn't allowing enough air in.I know the idle screw was backed out at least 5 turns when I turned it in.

I might put a dab of glyptal 1201 or fingernail polish on the idle screw like we used on trim pots in electronics so it will not keep happening.

Brewcrafter

Great way to sleuth out a fix!  Not sure about your application, but does it have a tension spring on the idle screw?  if not, maybe adding one? - john

Bill B

My thought exactly John.  Missing or weak spring.  Bill
It may not be very productive,
but it's sure going to be interesting!

jgp12000

#3
Update:
The ATV wouldn't start again so I ordered an all-in-one kit that comes with carb & everything from Amazon.I wasn't getting fire so I changed the plug it fired right up.I have been starting it everyday until golden boy arrived.3 days later the starter went out. Amazon delivered the starter in 2 days to get me back where I was ::) Then it would only start with starting fluid :o So I finally replaced the carb,now no spark what-the-hay.I went to Advance Auto & got the NGK version of the spark plug.Got spark again & I tossed the Torch brand plug.We have had the grand kids for 2 weeks until school begins.The ATV has ran better than new actually never missing a beat.Golden boy is 6 yrs old & drives it everyday .