alan tani @ alantani.com fishing reel repair rebuild tutorial 2nd Generation Jigmaster 500/501 or 112H 4:1 SS Gear Set
Reel Repair by Alan Tani
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Author Topic: 2nd Generation Jigmaster 500/501 or 112H 4:1 SS Gear Set  (Read 42249 times)
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Black Pearl
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« on: January 30, 2016, 05:26:40 PM »

This part is available in my online store now.

This is a 2nd generation code name is JM500X 4:1 SS gear set with 6 ears for JigMaster 500/501, 112H and other models.

Here is the price per items.
JM500X 4:1 SS gear set (main and pinion):   $55.00
1mm carbon fiber drag washer (3 pcs):         $9.00
0.9mm SS keyed metal washer (3 pcs):        $7.50

Here are the difference package deals.
Package A: JM500X gear set + CF washers (set) + 0.9mm SS keyed metal washers (set) + derlin under gear washer (Free) = $69.99
Package B: PC98-60 (coarse) or PC98-505 (fine)  (10 teeth gear sleeve) + package A = $93.99
Package C: SS eccentric jack + SS yoke + package B = $99.99
Package D: SS double dog bridge + package C = $112.00

Shipping cost is $3.25 per package by USPS First Class Parcel Service within the US.

« Last Edit: December 03, 2016, 07:25:45 AM by Black Pearl » Logged
steelhead_killer
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« Reply #1 on: January 30, 2016, 05:35:26 PM »

 Shocked Shocked Shocked
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DaBigOno
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« Reply #2 on: January 30, 2016, 05:52:52 PM »

Wow! 

Looking good there Alan.


any pics of the drag set ??
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Black Pearl
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« Reply #3 on: January 30, 2016, 06:05:34 PM »

Wow! 

Looking good there Alan.


any pics of the drag set ??

Not yet. We will have to make a mold and use it to make the carbon washers. We will have to wait for Sal finish testing first before we will make the mold. Sal will have to make those washers by hand for his testing.
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borchcl
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« Reply #4 on: January 30, 2016, 06:10:59 PM »

Looks good Alan! When you are ready to sell, I need three sets. Then I can finish assembling the 112H and Jigmasters I have in  pieces. Thanks for all your efforts.
Charlie
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« Reply #5 on: February 09, 2016, 04:55:41 PM »

Wow these look great may have to get a set, can't wait to see the drag set and testing results.
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Ron Jones
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« Reply #6 on: February 09, 2016, 07:52:13 PM »

I have a Tuna Special those would fit nicely in.
Ron
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Ronald Jones
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Black Pearl
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« Reply #7 on: February 10, 2016, 06:23:44 AM »

Wow these look great may have to get a set, can't wait to see the drag set and testing results.

Sal did a test on this gear set by using 3 x 1mm thickness carbon drag washers, 2 x 0.5mm keyed metal washers, 1 x 1mm keyed top metal washer with original tension spring from PENN. The result was pushing 30# of drag stress testing in 112H. That is a great result. I assume that it could also have 28# or more in the Jigmaster 500/501.
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swill88
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« Reply #8 on: February 10, 2016, 06:37:05 AM »

Wow these look great may have to get a set, can't wait to see the drag set and testing results.

Sal did a test on this gear set by using 3 x 1mm thickness carbon drag washers, 2 x 0.5mm keyed metal washers, 1 x 1mm keyed top metal washer with original tension spring from PENN. The result was pushing 30# of drag stress testing in 112H. That is a great result. I assume that it could also have 28# or more in the Jigmaster 500/501.

Can a 5 stack fit?
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Black Pearl
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« Reply #9 on: February 10, 2016, 06:56:47 AM »

Wow these look great may have to get a set, can't wait to see the drag set and testing results.

Sal did a test on this gear set by using 3 x 1mm thickness carbon drag washers, 2 x 0.5mm keyed metal washers, 1 x 1mm keyed top metal washer with original tension spring from PENN. The result was pushing 30# of drag stress testing in 112H. That is a great result. I assume that it could also have 28# or more in the Jigmaster 500/501.

Can a 5 stack fit?

The best suite is 3 stack for this gear set. If 5 stack is used, those carbon fiber washers will shred.
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Alto Mare
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« Reply #10 on: February 10, 2016, 07:22:33 AM »

Wow these look great may have to get a set, can't wait to see the drag set and testing results.

Sal did a test on this gear set by using 3 x 1mm thickness carbon drag washers, 2 x 0.5mm keyed metal washers, 1 x 1mm keyed top metal washer with original tension spring from PENN. The result was pushing 30# of drag stress testing in 112H. That is a great result. I assume that it could also have 28# or more in the Jigmaster 500/501.


Can a 5 stack fit?

The best suite is 3 stack for this gear set. If 5 stack is used, those carbon fiber washers will shred.
With this system of using ( 3 ) eared carbon fiber washers you will get  ( 5 ) working surface.
By the way, these gears did very well.
Using them, along with other components available to us, we have the best Jigmaster on the market.
When well equipped, the reel will easily be able to handle 20lb without breaking a sweat.
Sal
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« Reply #11 on: February 12, 2016, 02:14:40 PM »

Thanks Alan and Sal,
When are those gears available and what is the cost with drag set, I'm building a reel for my sister and have a great 112h? Thought that may be the reason for the 3 stack. Is using a 2nd gen ss gear sleeve or just gen 1 recommended? I would love to have a double dog 505 bridge, could a second dog be modified into an existing 505 bridge? I would send a 505 bridge if you would like to try to modify one. Love the extra teeth in the 113 gear sleeve by the way. Love the upgrades this site has for reels. Just get a reel done and something else is being developed. Got to fish a lot last year and was in wow when checked out how much you guys have got done. I have several upgraded jigmaster and enjoy them when all day jigging a 14 oz jig, easier on shoulders compared to my much heavier Baja Special.
Thanks,
Mark
« Last Edit: February 12, 2016, 02:32:57 PM by Hoochrip » Logged
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« Reply #12 on: February 12, 2016, 04:14:54 PM »

Is the pinion gear holding up?
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« Reply #13 on: February 12, 2016, 07:46:50 PM »

Is the pinion gear holding up?

It did hold up fine.
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badfish71
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« Reply #14 on: February 15, 2016, 04:13:47 PM »

 Shocked
need several!
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